Engine Installation
1.
Locate machine on a level surface with cutting units
5. Reconnect electrical connections.
lowered and key removed from the ignition switch.
Chock wheels to keep the machine from moving.
A. Pull wiring harness and hoses into position keep-
ing them from contacting moving parts. Route har-
ness and hoses through R–clamps. Install cap
screws with flat washers to secure R–clamps to cyl-
inder head (Fig. 14).
2.
Make sure that all parts removed from the engine
during maintenance or rebuilding are reinstalled to the
engine.
3.
engine, reinstall them as follows (Fig. 15):
If engine frames or channel were removed from the
B. Install connector with pink and white wires to the
alternator. Secure red wire to alternator stud.
A. For front engine frame, secure frame to the en-
gine with six cap screws and washers.
C. Install connector with blue/white wire to the high
temperature shut down switch located on the water
pump behind the fan.
B. For rear engine frame, secure RH frame bracket
(closest to flywheel) to the engine with three cap
screws and washers. Secure LH frame bracket with
cap screw and washer in the lower RH hole (Fig. 16).
Lower LH hole in LH bracket is location for electrical
ground connections. Mount alternator bracket using
longer cap screws; use hardened washer and flat
washer as spacers between alternator bracket and
engine block (Fig. 15).
D. Install connector with red/black wire to the fuel
valve solenoid in the injector pump.
E. Install connector with gray wire to the oil pressure
switch located near the engine oil dipstick.
F. Install connector with red wire to the glow plugs
located on the rear side of the cylinder head.
G. Install connector with white wire to the engine
starter motor located below the exhaust manifold.
Install fusible link connector and positive battery
cable to the starter motor (Fig. 13).
C. For engine channel, secure channel to the front
and rear engine frames with four flange head screws
and flange nuts.
4.
Reinstall engine to machine.
H. Connect negative battery cable and black engine
wire harness ground wire to the LH bracket of the
rear engine frame (Fig. 16).
A. Attach short section of chain between lift tabs lo-
cated on each end of the cylinder head
B. Connect a hoist or chain fall at the center of the
short section of chain. Apply enough tension on the
short chain so that the engine can be supported.
7
CAUTION
One person should operate lift or hoist while the
other person guides the engine out of the ma-
chine.
7
IMPORTANT: Make sure not to damage the engine,
fuel hoses, hydraulic lines, electrical harness, or
other parts while removing the engine.
4
3
6
C. Reinstall engine to the machine. Make sure fas-
tener holes of the engine frames and channel are
aligned with the holes in the engine mounts.
1
2
5
Figure 16
1.
2.
3.
4.
Cap screw with washer
Cap screw
5.
6.
7.
Wire harness ground
Star washer
Alternator bracket mount
D. Secure engine (with frames and channel) to the
engine mounts with cap screws, snubbing washers,
and lock nuts.
Flat washer
Negative battery cable
Reelmaster 2000–D
Page 3 – 17
Engine
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Reelmaster 2000-D |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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Lawn and Garden readers have rated Toro 02103SL Rev A Reelmaster 2000 D Service Manual 5.0 out of 5.0 based on 1 product reviews. Really needed this manual. Amazing that Toro would make it so easily available. Full of details.