Toro 02103SL Rev A Reelmaster 2000 D Service Manual

4.
sembly.
Loosen the four (4) cap screws thatsecure pump as-
10.Clean  all parts.  Check  all components  for  burrs,
scoring, nicks and other damage.
5.
6.
case with a soft face hammer to loosen the pump sec-
tions. Be careful  to not drop  parts or disengage  gear
mesh.
Remove pump from vise and remove fasteners.
Supportthepumpassemblyandgentlytapthepump
11.Replace the  entire pump assembly if parts are  ex-
cessively worn or scored.
Assembly (Fig. 39.1)
1.
Lubricate O--ring, pressure seals, back--up gaskets
andwearplategrooveswithathincoatofpetroleumjelly
to hold them in position during gear pump assembly.Lu-
bricate all other internal parts freely with clean hydraulic
oil.
IMPORTANT: Mark the relative positions of the gear
teeth and the wear plates so they can be reassem-
bledinthesameposition.Donottouchthegearsur-
faces as residue on hands may be corrosive to gear
finish.
NOTE:  Pressure  seals  and  back--up  gaskets  fit  in
grooves machined into wear plates. The O--ring seal fits
in groove machined in body face.
7.
Remove the wear plates and seals from each pump
section. Before removing each gear set, apply marking
dye to mating teeth to retain  ”timing”. Pump efficiency
may be affected if the teeth are not installed in the same
position during assembly. Discard removed seals.
2.
3.
byhand.Rotate  thedrive shafttocheck  for binding.Pro-
tect the shaft if using a pliers.
Assemble pump starting at front cover end.
After pump has been assembled, tighten capscrews
8.
Turn front flange over, with seal side up.
4.
pattern to a torque of 33 ft--lb (45 N--m).
Tighten the four (4) cap screws evenly in a crossing
IMPORTANT: Make  sure to  not  damage the  front
flange counter bore  when removing the seal from
the front flange.
9.
Carefully remove retaining ring and shaft seal from
the front flange. Discard seal.
Reelmaster 2000--D
Page 4 -- 51.2  Rev. A
Hydraulic System
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- 208 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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Toro 02103SL Rev A Reelmaster 2000 D Service Manual SKU UPC Model
Krista Renzo on Nov 19, 2016.

Really needed this manual. Amazing that Toro would make it so easily available. Full of details.


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