Toro 02103SL Rev A Reelmaster 2000 D Service Manual

1.
Lubricate O--rings,pressure seals, back--upgaskets
8.  Install rear wear plate with pressure seal side up and
open side of the pressure seal pointing to the inlet side
of the motor.
and wear plate grooves with a thin coat of petroleum jel-
ly. Lubricate all other internal parts freely with clean hy-
draulic oil.
9.
Apply a light coating of petroleum jelly to new O--ring
2.
Install new seals into front flange (Fig. 44.3):
and O--ring groove in the body. Install new O--ring to the
body.
A.  Press shaft seal into front flange until it reaches
the bottom of the bore.
10.Install locating dowel pins in body. Align marker line
on the body and front flange.
B.  Install flange washer into  front flange and then
install  retaining  ring into  the  groove  of the  front
flange.
IMPORTANT: Do not dislodge seals during installa-
tion.
C. Install new dust seal into front flange.
11.Gently slide the body onto the assembly. Firm hand
pressure should be sufficient to engage the dowel pins.
3.
4.
grooves in the wear plates. Follow by carefully placing
the  backup gaskets,  flat  side outward,  between  the
pressure seals and the grooves in the wear plate.
Place front flange, seal side down, on a flat surface.
12.Install
tighten.
thefour(4)capscrewswithwashers    andhand
Install the pressure seals, flat side outward, into the
IMPORTANT: Prevent  damage when clamping  the
reel motor in a vise; clamp on the front flange only.
Also, use a vise with soft jaws.
5.
Applyalightcoatingofpetroleumjellytotheexposed
side of the front flange.
13.Place front flange of the  motor into a vise with soft
jaws and alternately torque the cap screws 33 ft--lb (45
N--m).
6.
Lubricate the drive shaft with clean hydraulic oil. In-
sert the drive  end of the drive shaft  through the wear
platewiththepressuresealsidedownandtheopenside
of the pressure seal pointing to the inlet side of the mo-
tor. Carefully install shaft into front flange.
14.Remove motor from vise.
15.Place
asmallamountofcleanhydraulicoilintheinlet
ofthemotorandrotatethedriveshaftawayfromtheinlet
one revolution. If any binding is noted, disassemble the
motor and check for assembly problems.
7.
Lubricate the idler gear shaft with clean hydraulic oil.
Install idler gear shaft into the remaining position in the
front wear plate. Apply a light coating of clean hydraulic
oil to gear faces.
Hydraulic System
Page 4 -- 57.3 Rev. A
Reelmaster 2000--D
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 208 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
(1 votes, average: 5 out of 5)
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Toro 02103SL Rev A Reelmaster 2000 D Service Manual SKU UPC Model
Krista Renzo on Nov 19, 2016.

Really needed this manual. Amazing that Toro would make it so easily available. Full of details.


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