Toro 02103SL Rev A Reelmaster 2000 D Service Manual

Procedure for Wheel Motor Case Drain Test:
Make sure hydraulic oil is at normal operating  tem-
14.If specifications are not met, the tested wheel motor
needs to be repaired or replaced as necessary.
1.
perature by operating the machine for approximately 10
minutes. Make sure the hydraulic tank is full.
15.If remaining front wheel motor requires testing, com-
plete steps 6 to 13 for the remaining motor.
2.
lowered and off. Make sure engine is off and the parking
brake is engaged.
Park machine on a level surface with the cutting units
16.If machine has 3WD kit installed and rear wheel mo-
tor requires testing:
A.  Both front wheel  motors should  have hydraulic
lines  disconnected. Cap  disconnected  hoses and
plug ports in wheel motor to prevent contamination.
3.
4.
Read Precautions For Hydraulic Testing.
Make sure that traction pedal is adjusted to the neu-
tral position (see Traction Unit Operator’s Manual).
B.  Attach a heavy chain between the rear of the ma-
chine frame and an immovable object to prevent the
machine from moving during testing.
5.
Attach a heavy  chain between the  rear of the  ma-
chine frame and an immovable object to prevent the ma-
chine from moving during testing.
C. Chock rear wheel to prevent it from turning.
6.
the wheel. Make sure parking brake is on.
Chock front wheel being tested to prevent rotation of
D. Clean hose  fitting and disconnect hose from the
elbow connection  on the  top of  the traction  pump
(Fig. 20).
7.
Disconnect hydraulic  lines from  front wheel  motor
that is  not being  tested. Cap  disconnected hydraulic
lines and plug ports in wheel motor to prevent contami-
nation.
E.  Install tester in series with the pump and the dis-
connected hose. Make sure flow control valve is fully
open.
8.
bow connection on the top of the traction pump (Fig. 20).
Clean hose fitting and disconnect hose from the el-
F.  Start engine and move throttle to full speed (3200
+ 50 RPM).
IMPORTANT: Make sure oil flow indicator arrow on
the flow gauge is showing that the oil will flow from
the motor through the tester and into the hose.
CAUTION
9.
the pump and the  disconnected hose. Make sure flow
control valve is fully open.
Install flow tester with pressure gauges in series with
Use extreme caution when performing test. The
rear tire on the ground will be trying to move the
machine forward.
10.If
reel engage switch is pushed in (disengaged) to prevent
hydraulic flow to the rear wheel.
machine has 3WD kit installed, make certain that
G. Slowly  push traction pedal in  forward direction
until 1000 PSI is displayed on the pressure gauge.
H. Wheel  motor internal leakage  will be shown on
flow meter  in GPM. Flow should  be less than  1.5
GPM for the tested wheel motor.
11.
50
Start engine and move throttle to full speed (3200 +
RPM).
I.   If  specifications are  not  met, the  wheel  motor
needs to be repaired or replaced.
CAUTION
17.Disconnect
Reconnect hose to pump connection.
tester from  hydraulic  fitting and  hose.
Use extreme caution when performing test. The
front tire on the ground will be trying to move the
machine forward.
18.Reconnect
hydraulic lines to wheel motors.
12.Slowly
push traction pedal in forward direction until
PSI is displayed on the pressure gauge.
1000
13.Wheel
motor internal leakage will be shown on flow
meter in GPM. Flow should be  less than 1.5 GPM for
the tested wheel motor.
Reelmaster 2000–D
Page 4 – 39
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 208 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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Toro 02103SL Rev A Reelmaster 2000 D Service Manual SKU UPC Model
Krista Renzo on Nov 19, 2016.

Really needed this manual. Amazing that Toro would make it so easily available. Full of details.


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