Toro 02103SL Rev A Reelmaster 2000 D Service Manual

Reel Gear Pump
Removal (Fig. 38)
27
(37
to 33 ft–lb
to 44 N–m)
1.
Park the  machine on  a level  surface, engage  the
PUMP
INLET
PORT
parking brake, lower the cutting units, and stop the en-
gine. Remove the key from the ignition switch.
10
3
6
7
2
CAUTION
4
8
Operate all hydraulic controls to relieve system
pressure and avoid injury from pressurized hy-
draulic oil.
9
1
2.
Clean reel  gear pump  and hydraulic  connections.
5
Install plug into  the hydraulic reservoir. Label  all hose
connections for  reassembly purposes.  Matchmark fit-
tings and pump to allow correct reassembly. Put caps or
plugs on any hydraulic  lines or fittings left open or  ex-
posed.
11
12
Figure 38
1.
2.
3.
4.
5.
6.
Reel gear pump
Hose clamp
7.
8.
9.
10. Cap screw
11.  O–ring
12. Traction pump
O–ring
O–ring
O–ring
3.
ting. Allow hydraulic oil to drain from hose into a suitable
container.
Loosen hose clamp (2) and remove hose (3) from fit-
Hose
90o hydraulic fitting
Hose
Elbow fitting
4.
Disconnect hose (5) from elbow fitting (6). Allow hy-
draulic oil to drain from hose into a suitable container.
7.  Remove caps or plugs from any hydraulic lines or fit-
tings that were installed during disassembly process. In-
spect  threads  and   sealing  surfaces  of  connectors.
Replace any damaged or worn connectors.
5.
6.
Remove fittings and O–rings from the pump.
Support  reel   drive  pump  and   remove  two  cap
screws. Separate reel gear pump and O–ring (11) from
the traction pump.
8.
fitting (6) and use matchmarks to correctly orient fittings.
Install O–rings (8 and 9). Install fitting (4) and elbow
Installation (Fig. 38)
9.
Secure  hose  (3)  to  connector  and  tighten  hose
clamp. Secure hose (5) to elbow fitting and tighten hose
connector.
1.
reel gear pump and traction pump are clean.
Make sure mounting and O–ring sealing surfaces on
10.Remove
plug from hydraulic reservoir.
2.
Remove caps or plugs that were put on any hydraulic
lines or fittings during disassembly.
11.
Follow Hydraulic System Start–up procedures.
3.
Replace all O–rings with new ones. Apply clean hy-
draulic oil to all O–rings.
4.
5.
Place O–ring (11) on reel gear pump.
Position reel gear  pump to traction pump;  the inlet
port on the reel  gear pump should be facing  up. Align
splines on reel gear pump shaft with traction pump shaft.
6.
Secure reel  gear pump  to traction  pump with  cap
screws. Torque cap screws from 27 to 33 ft–lb (37 to 44
N–m).
Reelmaster 2000–D
Page 4 – 49
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 208 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
(1 votes, average: 5 out of 5)
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Toro 02103SL Rev A Reelmaster 2000 D Service Manual SKU UPC Model
Krista Renzo on Nov 19, 2016.

Really needed this manual. Amazing that Toro would make it so easily available. Full of details.


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