4.
piston pump:
Remove pulley from the taper lock bushing on the
8. Remove reel drive pump from the piston pump (see
Reel Drive Pump Removal).
A. Remove cap screws and lock washers securing
pulley to the taper lock bushing.
9. Remove hydraulic fittings and O–rings from the
pumps as required.
IMPORTANT: Excessive or unequal pressure on the
cap screws can break the bushing flange.
10.If necessary, loosen socket head set screw in taper
lock bushing and remove bushing from the piston pump
shaft. Locate and remove key from piston pump shaft.
B. Insert cap screws into threaded removal holes of
the pulley. Tighten screws progressively and evenly
until the pulley is loose on the bushing. Remove
pulley from the bushing.
Piston Pump Installation (Fig. 35)
1.
Make sure the inside of the taper lock bushing is
clean. Apply anti–seize lubricant to both the piston
pump shaft and the inside of the taper lock bushing.
Position key to pump shaft. Slide bushing onto shaft.
5.
Remove pump lever and neutral arm assemblies
(Fig. 36) from the piston pump as follows:
2.
Apply medium strength thread–locking compound to
CAUTION
bushing socket head set screw. Secure taper lock bush-
ing to the marked position on the piston pump shaft with
set screw.
The extension spring is under tension and may
cause personal injury during removal. Use cau-
tion when removing spring from the neutral arm.
3. Remove caps and plugs that were placed during dis-
assembly from pumps. Install O–rings and hydraulic fit-
tings to their original positions on the piston and reel
drive pumps.
A. Remove extension spring from the pump support
and neutral arm.
4.
Install reel drive pump to piston pump (see Reel
Drive Pump Installation).
B. Disconnect traction control rod from the pump le-
ver by removing cap screw and lock nut.
CAUTION
C. Remove cap screw and washer securing the neu-
tral bracket to the piston pump. Remove flange nut
and carriage screw securing the neutral bracket to
the pump support.
Support piston and gear pumps when installing
them to the pump support to prevent them from
falling and causing personal injury.
D. Remove cap screw and flat washer securing the
pump lever to the piston pump trunnion.
5.
Position pump assembly to the pump support. Se-
cure piston pump to the pump support with both cap
screws, hardened washers, and lock nuts.
E. Separate pump lever assembly from pump trun-
nion and neutral bracket assembly from pump sup-
port. Locate and remove key from pump trunnion.
6.
Remove plugs that were placed during disassembly
6.
Disconnect all hydraulic hoses connected to the hy-
from hydraulic hoses. Connect all hydraulic hoses that
were removed during disassembly.
draulic fittings on the piston and reel drive pumps. Allow
hoses to drain into a suitable container. Cap or plug
openings of pumps and hoses to prevent contamination.
7.
Install pump lever and neutral arm assemblies (Fig.
to the piston pump as follows:
36)
CAUTION
A. Position neutral bracket assembly to the pump
and pump support. Secure neutral bracket to pump
with cap screw and washer. Secure neutral bracket
to pump support with carriage screw and flange nut.
Support piston and gear pumps when removing
them from the pump support to prevent them
from falling and causing personal injury.
B. Place key in pump trunnion and slide pump lever
assembly onto trunnion. Secure pump lever to the
trunnion with flat washer and cap screw.
7.
Remove both cap screws, hardened washers, and
lock nuts securing the piston pump to the pump support.
Pull pump assembly from the machine.
C. Connect traction control rod to the pump lever
with cap screw and lock nut.
Hydraulic System
Page 4 – 46
Reelmaster 2000–D
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Reelmaster 2000-D |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
(1 votes, average: 5 out of 5)
Lawn and Garden readers have rated Toro 02103SL Rev A Reelmaster 2000 D Service Manual 5.0 out of 5.0 based on 1 product reviews. Really needed this manual. Amazing that Toro would make it so easily available. Full of details.