Toro 02103SL Rev A Reelmaster 2000 D Service Manual

4.
5.
Loosen cap screws from the rear cover.
4.  Inspect wear plates for the following:
Remove motor from the vise. Turn motor so that the
A.  Bearingareasshouldnothaveexcessive   wearor
scoring.
shaft end is facing down. Remove cap screws.
6.
Carefully remove body.  Lift body straight up  to re-
B.  Face of wear plates that are in contact with gears
should be free of wear, roughness or scoring.
move. Make sure  the rear wear plate  remains on the
drive and  idler gear  shafts. Remove  and discard O--
rings from the body. Locate and retrieve dowel pins.
C. Thickness of wear plates should be equal.
5.
wear.
Inspect front flange  and rear cover  for damage or
IMPORTANT: Note position of the open and closed
side of the wear plates before removing. Also, iden-
tify wear  plates (front and  rear) with a  marker for
proper assembly.
1
2
3
4
7.
shaft and front wear plate from the front flange.
Carefully remove rear  wear plate, idler  gear, drive
5
8.
Remove and discard back--upgaskets and pressure
seals from wear plates.
9.
Turn front flange over, with seal side up.
IMPORTANT: Make  sure to  not  damage the  front
flange counter bore when removing the seals from
the front flange.
10.Carefully
remove dust  seal,  retaining ring,  flange
washer and shaft seal from the front flange (Fig. 44.3).
Discard seals.
Figure 44.3
Inspection
1.
2.
3.
Dust seal
4.
5.
Shaft seal
Drive shaft
Retaining ring
Flange washer
1.
Remove  any nicks  and  burrs from  all  parts  with
emery cloth.
3
CAUTION
2
Use eye protection such as goggles when using
compressed air.
2.
Clean all parts with solvent. Dry all parts with com-
pressed air.
1
3.
Inspect drive gears and idler gears for the following
(Fig. 44.4):
4
A.  Gear shafts should be free of rough surfaces and
Figure 44.4
excessive wear at bushing points and sealing areas.
Scoring, rough surfaces or wear on gear shafts indi-
cates need for replacement.
1.
2.
Gear shaft spline
Gear shaft
3.
4.
Gear teeth
Gear face edge
Assembly (Fig. 44.1)
B.  Gear teeth should be free  of excessive scoring
and wear. Any broken or nicked gear teeth must be
replaced.
NOTE:  When assembling the motor, check the marker
line on each  part to make sure the  parts are properly
aligned during assembly.
C. Inspect  gear  face  edge for  sharpness.  Sharp
edges of gears will  mill into wear plates and, thus,
must be replaced.
Reelmaster 2000--D
Page 4 -- 57.2 Rev. A
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 208 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
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Publishertoro.com
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CopyrightAttribution Non-commercial
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Toro 02103SL Rev A Reelmaster 2000 D Service Manual SKU UPC Model
Krista Renzo on Nov 19, 2016.

Really needed this manual. Amazing that Toro would make it so easily available. Full of details.


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