Toro 02110SL Rev D Service Manual Workman 1100 1110 2100 2110 Preface Publication

Brush and Brush Spring Service (Fig. 22)
10.Slide brushes into holders. Secure brushes by posi-
tioning brush  springs into the  notch at the  end of  the
brushes (Fig. 25).
IMPORTANT: When removing or installing the com-
mutator end cover, make sure brushes do not con-
tact the commutator.  Damage to the  brushes may
result.
11.Install brush covers to the commutator end cover.
1.
Remove brush covers from the commutator end cov-
er. Lift brush  springs from the  notch at the end  of the
brushes while pulling the brushes out. Allow springs to
hold brushes out from the center (Fig. 23).
3
2.
ing the commutator end cover to the yoke. Separate end
cover from the commutator and yoke.
Remove both through bolts and flat washers secur-
1
IMPORTANT: Use  clean,  dry,  lint–free  rags  when
cleaning  the starter/generator.  When  using  com-
pressed air, air should be filtered and not exceed 15
PSI (1 Bar).
2
3.
dust from the commutator end cover and brushes.
Remove brushes from  their holders. Clean  carbon
Figure 23
3.
1.
2.
Brush
Spring
Brush holder
IMPORTANT: Label  armature  leads  connected  to
brush leads prior to disconnecting any brush leads.
3
1/16 inch
(1.6 mm)
4.
Inspect brushes for damage.
1
A.  Replace any  brush that  is cracked or  severely
chipped.
B.  If the length from the end of the brush to the wear
line is less than 1/16 inch (1.6 mm), replace all four
brushes (Fig. 24).
2
4
Figure 24
3.
4.
5.
all four brushes if any brush is straw or bluish colored.
Inspect brush springs for heat discoloration. Replace
1.
2.
Brush
Brush holder
Wear line
Set screw
6.
Check brush springs for correct tension.
3
A.  Secure all four brushes into their holders with the
brush springs.
1
B.  Using a spring  scale, check tension  on all  four
brushes in the direction of the spring (Fig. 25).
C. Replace all four springs if any spring’s tension is
less than 24 ounces (1.6 N).
24 oz
(6.7
N)
7.
and lock washers.
Secure brush  and armature leads  with set screws
2
8.
brushes while pulling the brushes out. Allow springs to
hold brushes out from the center (Fig. 23).
Lift brush springs  from the notch  at the end of  the
9.
Position commutator end  cover to the  commutator
Figure 25
3.
and yoke.  Secure commutator end  cover to  the yoke
with both through bolts  and flat washers. Torque bolts
from 95.5 to 104 in–lbs (10.8 to 11.8 N–m).
1.
2.
Brush spring
Brush
Brush holder
Workman 1100/1110/2100/2110
Page 6 – 19
Electrical System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 194 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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