Chapter 5
Electrical System
Table of Contents
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . 2
Operator’s Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 5
Starting Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Run & Transport Problems . . . . . . . . . . . . 6
Cutting Deck Operating Problems . . . . . . . . . . . . . 7
ELECTRICAL SYSTEM QUICK CHECKS . . . . . . . . 8
Battery Test (Open Circuit Test) . . . . . . . . . . . . . . . 8
Charging System Test . . . . . . . . . . . . . . . . . . . . . . . 8
Check Operation of Interlock Switches . . . . . . . . . 8
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wing Deck Position Switches . . . . . . . . . . . . . . . . . 9
Cutting Deck Raise and Lower Switches . . . . . . 10
COMPONENT TESTING . . . . . . . . . . . . . . . . . . . . . . 11
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PTO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alarm Silence and Temperature Override
Audio Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Glow and Power Relays . . . . . . . . . . . . . . . . . . . . . 20
Start, Engine Shutdown, Seat, Alarm, PTO, PTO
Overtemp, Down Latching and Over
Temperature Relays . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulic Valve Solenoids . . . . . . . . . . . . . . . . . . . 22
TEC--5002 Controller . . . . . . . . . . . . . . . . . . . . . . . 23
Fuel Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Glow Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . 28
Dual Temperature Switch . . . . . . . . . . . . . . . . . . . . 29
Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . 30
Traction Neutral Switch . . . . . . . . . . . . . . . . . . . . . 31
Diode Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Diode Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fusible Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wing Deck Position Switches . . . . . . . . . . . . . . . . 34
Cutting Deck Raise and Lower Switches . . . . . . 35
Engine Coolant and Hydraulic Oil Temperature
Senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SERVICE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . 37
Battery Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Battery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Transport/4WD Switch . . . . . . . . . . . . . . . . . . . . . . 15
Cooling Fan Switch . . . . . . . . . . . . . . . . . . . . . . . . . 16
Seat Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parking Brake Switch . . . . . . . . . . . . . . . . . . . . . . . 18
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Groundsmaster 4100--D
Page 5 -- 1
Electrical System
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Groundsmaster 30413, Toro Groundsmaster Groundsmaster 4100 D |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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