Toro 08162SL Model 30413 Groundsmaster 4100 D Service Manual

Traction Circuit: 4WD (Mow)
The traction circuit piston pump is a variable displace-
ment pump  that is directly  coupled to  the engine fly-
wheel. Pushing the traction pedal engages a hydraulic
servo valve  which controls the  variable displacement
piston pump swash plate to create a flow of oil. This oil
isdirectedtothefrontwheelandrearaxlemotors.Oper-
ating pressure on the high pressure side of the closed
traction circuit loop is determined by the amount of load
developedatthefixeddisplacementwheelandaxlemo-
tors.  As the  load increases,  circuit  pressure can  in-
crease to  relief valve settings:  4000 PSI (274  bar) in
forward and 5000 PSI (343 bar) in reverse. If pressure
exceeds the  relief setting, oil  flows through  the relief
valve to the low pressure side of the closed loop traction
circuit. The traction circuit provides operation  in either
4WD (mow) or transport (2WD).
Forward Direction
When the transport/4WD  switch is in the  4WD (mow)
position and the traction pedal is pushed in the forward
direction, oil from the piston pump is directed to the front
wheel motors and  4WD manifold. Oil flow to the  front
wheel motors drives the motors in the forward direction
and then returns to the hydrostat.  Oil flow to the 4WD
manifold enters the P1 port and then is directed to the
PD1 cartridge and out of the manifold M1 port to drive
the rear axle motor in the forward direction. Oil returning
from the rear motor re--enters the 4WD manifold at the
M2  port.  Flow  passes   through  the  PD2  cartridge,
through the CV check valve, out manifold port P2 and
back to the hydrostat.
When going down a hill, the tractor becomes an over--
running load that drives the wheel and axle motors. In
this condition, the rear axle motor could lock up as the
oil pumped from the motor increases pressure as it re-
turns to the hydrostat. To prevent rear wheel lock up, an
adjustable relief  valve (RV)  in the  4WD manifold  re-
duces rear axle motor pressure created in down hill, dy-
namic braking conditions.
Traction circuit pressure (forward and reverse) can be
measured at test ports on the sides of the machine.
The  traction  circuit  pump  and  motors  use  a  small
amount of hydraulic fluid for internal lubrication. Fluid is
designed to leak across traction pump and motor com-
ponents into the case drain. This leakage results in the
lossofhydraulicfluidfromtheclosedlooptractioncircuit
that must be replaced. The charge circuit is designed to
replace this traction circuit leakage.
Reverse Direction
The traction circuit operates essentially the same in re-
verse 4WD (mow)  as it does in  the forward direction.
However,theflowthroughthecircuitisreversed.Oilflow
from the hydrostat is directed to the front wheel motors
and also to the 4WD manifold. The oil to the front wheel
motors drives them in the reverse direction and then re-
turns to the hydrostat. The oil to the 4WD manifold en-
ters the manifold at port P2 and flows through pressure
reducing valve (PR) which limits the down stream pres-
suretotherearaxlemotorto650PSI(45bar)sotherear
wheels will not scuff the turf  during reverse operation.
This reduced pressure flows through the PD2 cartridge
and out port M2 to the rear axle motor. Return oil from
the rear motor re--enters the 4WD manifold at port M1,
flows through the PD1  cartridge, exits the manifold at
port P1 and returns to the hydrostat.
The gear pump section that supplies oil to the steering
and lift/lower circuits also provides oil for the charge cir-
cuit. This gear  pump is driven  directly off the traction
pump. It  provides a  constant supply  of charge  oil to
make up for oil that is lost due to internal leakage in the
traction pump and motors.
Pump flow for the charge circuit is directed through the
oil filter and to the low pressure side of the closed loop
traction circuit. A  filter bypass valve allows  charge oil
flow to  the closed loop  if the filter  becomes plugged.
Charge pressure is limited to 250 PSI (17 bar) by a relief
valve located in the oil filter manifold. Charge pressure
can be measured at the charge circuit pressure test port
on the oil filter manifold.
Groundsmaster 4100--D
Page 4 -- 11
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 298 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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One thought on “Toro 08162SL Model 30413 Groundsmaster 4100 D Service Manual

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