Toro 08162SL Model 30413 Groundsmaster 4100 D Service Manual

3.
JackingInstructions inChapter1  -- Safety).Supportma-
chine with suitable jack stands.
Chock rear wheels and jack up front of machine (see
8.  Make sure drain plug is installed in bottom of brake
assembly (Fig. 3). Fill planetary wheel  drive/brake as-
sembly  with  SAE  85W--140  gear  lube.  Capacity is
approximately 16 fl. oz. (0.47 liters) per wheel.
4.
Remove front wheel assembly.
9.
eration. If  necessary, adjust  brake cable  jam nuts  at
frame bracket so that pull rod jam nut is positioned from
Check and adjust brake cables for proper brake op-
5.
Motors in Service and  Repairs section of Chapter 4 --
Hydraulic System).
Remove hydraulic  wheel motor  (see Front  Wheel
0.470”
to 0.530” (12.0 to 13.4 mm) from brake casting
surface when brakes are disengaged (Fig. 4).
6.
Disconnect brake cable from  pull rod on brake as-
sembly.
7.
8.
ing brake assembly to machine. Remove brake assem-
bly taking  care to  not drop  splined brake  coupler as
brake assembly is removed.
Support brake assembly to prevent it from falling.
Remove four (4) flange head screws (item 9) secur-
3
2
1
9.
Remove splined brake coupler.
Figure 2
10.Complete
spection and Repair in this section).
brake inspection and repair (see Brake In-
1.
2.
Brake coupler step
Hydraulic motor end
3.   Planetary assembly end
Installation (Fig. 1)
1.
NOTE:Thesteppedendofthecouplermustbeinstalled
Slide splined  brake  coupler into  brake  assembly.
1
toward the hydraulic wheel motor (Fig. 2).
2
2.
brake coupler with input shaft on planetary wheel drive.
Position brake assembly to frame,  aligning splined
3.
assembly to frame. Torque screws in a crossing pattern
Install four (4) flange head screws  to secure brake
from 75 to 85 ft--lb (101 to 115 N--m).
4.
Brake cable end  should be completely threaded  onto
pull rod.
Install brake  cable to pull  rod on brake  assembly.
3
Figure 3
3.
5.
Install new O--ring on hydraulic wheel motor. Install
wheel motor and torque cap screws from 75 to 85 ft--lb
to 115 N--m).
1.
2.
Brake housing
Check plug
Drain plug
(101
0.470”
to 0.530”
6.
Install wheel assembly.
(12.0
to 13.4 mm)
WARNING
Failure to maintain proper torque could result in
failure orloss of wheel and mayresult inperson-
al injury.
2
3
4
1
7.
Lower machine to ground. Torque lug nuts from 85
Figure 4
to 100 ft--lb (115 to 135 N--m).
1.
2.
Pull rod jam nut
Brake cable end
3.
4.
Cable jam nut
Brake cable
Groundsmaster 4100--D
Page 6 -- 5
Axles, Planetaries and Brakes
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 298 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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One thought on “Toro 08162SL Model 30413 Groundsmaster 4100 D Service Manual

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