Toro 08162SL Model 30413 Groundsmaster 4100 D Service Manual

Engine Cooling Fan Circuit
A four section gear pump is coupled to the piston (trac-
tion)pump.Thegearpumpsection   farthestfromthepis-
ton  pump  supplies  hydraulic  flow  for  the fan  drive
manifold and hydraulic engine  cooling fan motor (Fig.
14).
runs inthereverse direction. Alower PWMsignal issent
to the PRV valve allowing oil flow to return to the fan mo-
tor but in the  reverse direction causing the motor and
cooling fan to run in reverse. The controller determines
the length of time that the fan should be run in reverse
before fan rotation is returned to the forward direction.
The fan drive manifold controls the operation of the hy-
draulic motor that drives the engine cooling fan in addi-
tion to including the flow divider for the steering and lift
circuits. The electronically controlled proportional relief
valve(PRV)inthemanifoldcontrolstheoilflowtothefan
motor. The fan drive manifold controls the speed and di-
rection of the fan motor based on electrical output from
the TEC--5002 controller.
2
Oil flow from the gear pump to the cooling fan motor is
controlled by the proportional relief valve (PRV)  in the
fan drive manifold. This valve  adjusts fan circuit pres-
sure and flow based on a PWM (Pulse Width Modula-
tion)signalfromtheTEC--5002controller.Thecontroller
uses engine coolant and hydraulic oil temperatures as
inputstodeterminetheproperPWMsignalforthe(PRV)
valve. The fan circuit flow determines the speed of the
cooling fan motor and thus, the speed of the cooling fan.
1
Figure 14
If the fan motor is stalled for  any reason, the manifold
proportional reliefvalve(PRV)hasasecondary   function
as a circuit relief to limit fan motor pressure to 3000 PSI
1.
Gear pump
2.   Fan drive manifold
(207
bar).
REVERSE DIRECTION SHOWN
When the  engine is shut off,  the over--running inertia
load of the fan blades keeps driving the fan motor and
turnsitintoapump.Thecheckvalve(CV)inthefandrive
manifold will open to keep the motor circuit full of oil so
the fan motor will not cavitate.
TO RESERVOIR
TO STEERING
CIRCUIT
TO LIFT/LOWER
CIRCUIT
M1
M2
L
Forward Direction Fan Operation
Oilflowfromthegearpumpissentthrough     thede--ener-
gizedsolenoid valve(S1)torotatethecooling    fanmotor.
Return flow from the motor re--enters the manifold (port
M2), through the de--energized solenoid valve (S1), out
of the manifold (port T) and then is routed through the oil
cooler and oil filter.
Reverse Direction Fan Operation (Fig. 15)
P1
T
P2
FAN DRIVE
MANIFOLD
The TEC--5002 controller can reverse the cooling fan to
clean debris from the radiator, oil cooler and rear intake
screen. If hydraulic oil and/or engine coolant tempera-
tures increase toan unsuitable level, ahigh PWM signal
is sent to the (PRV) valve to slow the cooling fan and di-
rect pump oil flow to the  reservoir. The controller then
energizes solenoid valve (S1) in the fan drive manifold
to reverse cooling fan motor oil  flow so that the motor
FROM GEAR PUMP
TO OIL COOLER
Figure 15
Groundsmaster 4100--D
Page 4 -- 25
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 298 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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One thought on “Toro 08162SL Model 30413 Groundsmaster 4100 D Service Manual

  1. At only 700mm wide the Mini Dumper is even at home on tight access
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