Clutch Assembly
CAUTION
Do not use your hand to prevent the cutting
reel from turning while servicing; this can
result in personal injury. Insert a block of
hard wood into the front of the cutting unit
between the reel blades to prevent the reel
from turning.
1
2
Removal
1.
is OFF. Remove high tension lead from the spark plug.
Park mower on a level surface. Make sure engine
Figure 15
1.
Clutch drive adapter
2.
Reel shaft
2.
Loosen set screws in the clutch knob. Remove
clutch knob and poly washer from the clutch assembly
(Fig. 6).
3
1
0.240
(6.10
to 0.260 inch
to 6.60 mm)
2
3.
Remove three socket head cap screws and wash-
ers, then remove belt cover (Fig. 7).
4.
Loosen socket head cap screw on idler block. Pivot
idler to loosen drive belt and remove belt (Fig. 14).
5.
Remove lock nut and flat washer from the shaft of
the clutch drive adapter. Pull clutch assembly off the
shaft of the clutch drive adapter (Fig. 6).
6.
Remove clutch adapter from the reel shaft if neces-
sary (Fig. 15).
Figure 16
Disassembly (Fig. 6)
1.
2.
Belleville washers
Clutch pin
3.
Driver pulley
Note:
sembled with Loctite 271. It might be necessary to apply
heat to these parts prior to disassembly.
The special screw and clutch pin were as-
IMPORTANT: Keep
threads.
grease
off
special
screw
2.
the cam surface of the clutch release disc.
Applya thick coat of grease to the special screw and
1.
spring from the driver pulley.
Remove special screw, clutch pin, andcompression
IMPORTANT: Make sure belleville washers are
installed correctly (Fig. 16).
2.
both belleville washers from the driver pulley.
Separate flange bushing, clutch release disc, and
3.
disc, and flange bushing to the driver pulley.
Assemble both belleville washers, clutch release
3.
place bearings if worn or damaged.
Inspect needle and roller bearings for damage. Re-
4.
driver pulley and compression spring.
Insert special screw through the clutch release disk,
Reassembly (Fig. 6)
1.
Pack needle and roller bearings and the inside of
5.
Apply Loctite 271 or equivalent to the threads of the
the driver pulley with No. 2 multipurpose lithium based
grease. Press both bearings into the driver pulley with
seal side out.
special screw. Secure compression spring to the special
screw with clutch pin. The clutch pin should extend out
from 0.240 to 0.260 inch (6.10 to 6.60 mm) the face of
the driver pulley when the pin is fully extended (Fig. 16).
Grooming Reel Kit
Page 8 – 12
Greensmaster 1000
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Greensmaster 1000, Toro Greensmaster 1600, Toro Greensmaster 96889SL |
| Download File |
|
| Document Type | Catalog |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
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