Toro 96889SL Rev A Service Manual Greensmaster 1000 1600 Preface Publication

Clutch Bearing
Removal
Clutch and Pulley Assembly (Fig. 15)
1.
(see Reel Drive Belt Replacement Removal).
Remove reel drive belt from the reel drive assembly
1.   Pressnewballbearingsintodriver.Securebearings
with small retaining ring.
2.
Remove clutch lever (24) as follows (Fig. 11):
2.   Place key into the keyway of the driver. Press driver
through  the  pulley  enough  to expose  retaining  ring
groove.
A.  Remove cap screw (27), lock washer (22), belle-
ville washer (26),  and spacer (25) from  the clutch
housing (1). Remove detent spring (20).
3.   Secure large retaining ring to the driver.
B.  Work clutch boot (28)  from the clutch housing.
Pull clutch lever from the clutch housing.
1
4
2
OUTBOARD
SHOULDER
C. Replace  actuator pin (19) if  necessary. Torque
lock nut (21) from 45 to 60 in–lb (52 to 69 kg–cm).
5
3
3.
Remove jam nut  and lock washer from the  power
shaft. Pull  clutch and pulley  assembly from the  shaft.
Slide clutch jaw driver off the power shaft being careful
not to lose the keys (Fig. 14).
IMPORTANT: Make  sure  both   keys  are  removed
from the power  shaft prior to removing  the clutch
housing (Fig. 14).
RIGHT
6
8
FRONT
4.
Remove both cap screws (2) and lock nuts (3) se-
7
curing the clutch housing (1) to the frame (Fig. 11). Slide
clutch housing off  the power shaft and  away from the
frame (Fig. 14).
Figure 14
1.
2.
3.
4.
Jam nut
Lock washer
Power shaft
5.
6.
7.
Clutch jaw driver
Key
Clutch housing
Felt seal
Clutch Housing Disassembly (Fig. 11)
Clutch and pulley assy
8.
1.
2.
Remove retaining ring (8) from clutch housing (1).
Pull ball bearing (4) from the clutch housing (1). Re-
1
move wave washer (7); replace if damaged or worn.
Remove oil seal (6) from clutch housing (1).
Clutch Housing Assembly (Fig. 11)
5
3.
4
1.
Press new oil seal (6) into the clutch housing (1) on
thegreasefitting(5)side.Flatsideofsealmustbeout.
2.
Place wave washer (7) into clutch housing (1). With
6
the seal  side out,  press new ball  bearing (4)  into the
housing.
3
3.
Install retaining ring (8) into the clutch housing (1).
2
Clutch and Pulley Disassembly (Fig. 15)
Figure 15
1.
2.
3.
Large retaining ring
Driver
Pulley
4.
5.
6.
Key
Small retaining ring
Ball bearing
1.
the pulley. Pull the driver out of the pulley. Remove key.
Remove large retaining ring  securing the driver to
2.
Removesmallretainingringfromthedriver.Pullball
bearings from driver.
Traction and Reel Drive Systems
Page 4 – 10
Greensmaster 1000/1600
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 140 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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