Toro 96889SL Rev A Service Manual Greensmaster 1000 1600 Preface Publication

Installation
C. With  the actuator pin engaging in the groove of
the clutch jaw driver (slide driver all the way into the
housing), secure cap screw into the clutch housing
(Fig. 14).
1.
Park mower on a level  surface. Make sure engine
is OFF. Remove high tension lead from the spark plug.
2.
follows (Fig. 14):
If the felt seal is damaged or worn, replace seal as
10.
Make sure clutch engages and disengages with no-
ticeable detent and without binding. It may be necessary
to rotate the clutch pulley assembly (12) to achieve en-
gagement (Fig. 11).
A.  Completely remove seal and adhesive from the
out board shoulder of the clutch housing.
11.
and adjust belt (see Reel Drive Belt Replacement Instal-
lation).
Reinstall reel drive belt  to the reel drive assembly
B.  Apply 3M  adhesive EC–1099  or equivalent to
the outboard shoulder of the housing. Attach seal to
housing.
4
1
C. Fill clutch housing about half full with No. 2 multi-
purpose lithium base grease.
3.
Slideclutchhousing(1)ontothepowershaft(9)with
oil seal (6) towards the shaft. Be careful not to damage
the seal (Fig. 11).
2
6
3
4.
Place  both  cap  screws  (2) through  the  bearing
housing(1)andframe.Securecapscrewswithbothlock
nuts  (3).   Make  sure   clutch  housing  fits   tightly
against the edge of the frame (Fig. 11).
SPRING SHOULD BE
FLUSH TO HOUSING
SHOULDER
5.
Apply Never Seize to the area of the keys and bearing
journal of the clutch jaw driver (Fig. 14).
Tap both keys into the keyways of the power shaft.
5
7
6.
ing out. Align slots in the clutch jaw driver with the keys
and slide into position (Fig. 14).
Placeclutchjawdriverontheshaftwiththejawsfac-
Figure 16
1.
2.
3.
4.
Lock washer
Belleville washer
Spacer
5.
6.
7.
Clutch lever
Detent spring
Clutch boot
7.
Place  clutch and  pulley  assembly  on the  power
Cap screw
shaft with the jaws facing the clutch jaw driver. Secure
assembly to the shaft with the lock washer and jam nut
(Fig. 14).
8.
Place end of clutch lever (24) with actuator pin (19)
through the clutch housing (1). Seat clutch boot (28) in
the hole of the housing (Fig. 11).
9.
Install clutch lever to the clutch housing (Fig. 16).
A.  Place lock washer, belleville washer, and spacer
on  the cap  screw.  Make sure  concave  side of
belleville washer  faces  the clutch  lever when
installed.
Note:
On newer models, the detent spring is symmet-
rical. The spring can be installed in either direction.
B.  Insert cap screw  with the washers and  spacer
through the hole  in the clutch lever.  Place detent
spring on  cap screw with  the two small  holes
down  and the  hole closest  to  the edge  away
from the lever.
Greensmaster 1000/1600
Page 4 – 11
Traction and Reel Drive Systems
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 140 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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