Toro 96889SL Rev A Service Manual Greensmaster 1000 1600 Preface Publication

Ignition System Operation
Making a System Tester
This simple tester can  be made if a commercial spark
tester is not available. It can determine if the ignition sys-
tem is operating properly.
SPRING CLIP
1.
2.
This gives the spark plug a larger gap, which simulates
the spark required under actual engine conditions.
Use a new NGK BPR5ES or equivalent spark plug.
Remove the  ground electrode from  the test  plug.
SPARK
PLUG
3.
Use 18 gauge insulated wire, an alligator clip, and
large spring clip to make a lead assembly.
4.
Slide a 1–1/4 inch length of 1/2–inch I.D. clear fuel
18
GUAGE
WIRE
line over the threads of the spark plug. The spark will be
more visible, and the fuel line will shade the plug firing
tip.
ALLIGATOR
CLIP
Figure 4
Testing the Ignition System
4.
Start the engine  and observe the  test spark plug.
Visible and audible sparks should be produced.
WARNING
5.   If visible and audible sparks are produced, the igni-
tion system is operating properly.
The ignition system produces a danger-
ously  high  voltage.  Do  not  touch  the
spark plug,  ignition  coil, or  spark plug
lead while the engine is running; you can
receive a severe electrical shock.
6.
ignition system is not operating properly.
If visible and audible sparks are not produced, the
A.  Check  wires and  connectors  of  the  ON/OFF
switch, igniter, ignition coil, and combination igniter
and ignition coil (on later models) for  grounding or
damaged insulation.
Note:
Do not remove spark plug from the engine. The
spark  plug is  necessary  to  maintain  normal starting
speeds.
B.  If wires and connectors are good, test the igniter,
ignitioncoil,andcombinationigniterandignitioncoil
(on later models) individually.
1.
Remove high–tension lead from the spark plug, and
connect it to the test spark plug.
C. Iftheigniter,ignitioncoil,andcombinationigniter
and ignition coil (on later models) test properly see
Interlock Module  and Clutch  (Interlock) Switch  in
this section for further testing.
2.
the  test spark  plug. Connect  alligator  clip to  a  good
ground on the engine block.
Connect large spring clip around the hex portion of
3.
Make sure ON/OFF switch is in the ON position.
Electrical System
Greensmaster 1000/1600
Page 5 – 10
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 140 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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Publishertoro.com
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