Differential Belt Replacement – Models 04051, 04052, and 04060
1.
Park mower on a level surface. Make sure engine
is OFF. Remove high tension lead from the spark plug.
2.
Remove capscrews and lock washers securing the
drum belt and reel drive covers to the right side plate.
Remove belt covers.
3
3.
Loosen cap screws securing drum and reel drive
idler pulleys and spacers to the right side plate (Fig. 46
and 47). Rotate each idler pulley counterclockwise
away from the backside of each belt to release belt ten-
sion. Remove both belts(Fig.48).
4
1
2
Figure 46
4.
Remove capscrews and lock washers securing the
1.
2.
Cap screw
3.
4.
Lock nut
Cap screw
front and rear box covers to the counter shaft housing.
Slide covers away from the housing to expose the belt
(Fig. 48).
Idler pulley (Drum drive)
5.
Loosencapscrewontheenginesideofthecounter-
4
shaft housing that secures the idler pulley and spacer.
Rotate idler pulley counterclockwise away from the
backside of the belt to release belt tension. Cut belt and
remove belt from the countershaft housing (Fig.48).
2
5
6.
Remove both cap screws and locknuts securing the
right180_rearso thebearingbottomhousingof thetohousingside plate.pointsRotateupwardhousing(Fig.
3
46
and 48).
1
7.
Removebothcapscrewsandlocknutssecuring_the
Figure 47
clutch housing to the side plate. Rotate housing 180 so
the bottom of the housing points upward (Fig. 47 and
48).
1.
2.
3.
Cap screw
4.
Lock nut
Cap screw
Idler pulley (Reel drive)
Spacer
5.
8.
Slide new belt over rotated housings and both box
covers onto the differential and countershaft pulleys.
Makesureidlerpulleyispositionedagainstthebackside
of the belt.
6
7
10
11
5
8
9.
Rotate clutch and right rear bearing housings back
into the upright position. Secure both housings to the
sideplate with previously removed cap screws and lock
nuts (Fig.48).
9
1
10.
front box covers (see Differential Belt Adjustment).
Adjust differential belt tension and reinstall rear and
4
11.
belts and reinstall covers (see Drum Drive and Reel
Drive Belt Adjustments).
Adjust belt tension on traction drive and reel drive
3
2
Figure 48
1.
2.
3.
4.
5.
6.
Idler pulley (Drum drive)
Idler pulley (Reel drive)
Belt (Reel Drive)
Belt (Drum drive)
Front box cover
7.
8.
9.
10. Bearing housing
11. Clutch housing
Countershaft housing
Idler pulley (Differential)
Belt
Rear box cover
Greensmaster 1000/1600
Page 4 – 29
Traction and Reel Drive Systems
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Greensmaster 1000, Toro Greensmaster 1600, Toro Greensmaster 96889SL |
| Download File |
|
| Document Type | Catalog |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
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Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower |
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| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
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