Toro 01088SL Rev F Service Manual Groundsmaster 3500 D Preface Publication

IMPORTANT: Note position of the open and closed
side of the wear plates before removing. Also, iden-
tify wear  plates (front and  rear) with a  marker for
proper assembly.
C. Thickness of wear plates should be equal.
5.
Inspect front  plate and  back plate  for damage  or
wear.
8.
gear, and front wear plate from the front plate.
Carefully remove rear  wear plate, idler  gear, drive
3
9.
Remove and discard back--upgaskets and pressure
seals from wear plates.
2
10.Turn
front plate over, with seal side up, and remove
the retaining ring using snap ring pliers.
IMPORTANT: Make sure not to damage the counter
bore when removing  the shaft seal from  the front
plate.
1
11.
Remove and discard shaft seal from the front plate.
4
Figure 51
3.
4.
Inspection
1.
2.
Gear shaft spline
Gear shaft
Gear teeth
Gear face edge
1.
Remove  any nicks  and  burrs from  all  parts  with
emery cloth.
Assembly (Fig. 49)
When assembling the motor, check the marker
line on each  part to make sure the  parts are properly
aligned during assembly.
Note:
CAUTION
Use eye protection such as goggles when using
compressed air.
1.  Lubricate o--rings,pressureseals,back--upgaskets,
and wear plate groves with a thin coat of petroleum jelly.
Lubricate all  other internal parts freely  with clean hy-
draulic oil.
2.
Clean all parts with solvent. Dry all parts with com-
pressed air.
2.
Installnewshaftsealinfrontplatewithsealpartnum-
ber facing out. Seal should be pressed into place until it
reaches the bottom of the bore.
3.
(Fig. 51):
Inspect drive gears and idler gears for the following
3.
4.
Install retaining ring into the groove of the front plate.
Place front plate, shaft seal side down, on a flat sur-
A.  Drivegearshaftsplineshouldbefreeoftwistedor
broken teeth.
face.
B.  Gear shafts should be free of rough surfaces and
excessive wear at bushing points and sealing areas.
Scoring, rough surfaces, or wear on gear shafts indi-
cates need for replacement.
5.
Install the pressure seals, flat side outward, into the
grooves in the wear plates. Follow by carefully placing
the  backup gaskets,  flat  side outward,  between  the
pressure seals and the grooves in the wear plate.
C. Gear  teeth should be free of excessive  scoring
and wear. Any broken or nicked gear teeth must be
replaced.
6.
Applyalightcoatingofpetroleumjellytotheexposed
side of the front plate.
D. Inspect  gear  face  edge for  sharpness.  Sharp
edges of gears will  mill into wear plates and, thus,
must be replaced.
7.
Lubricatethedrivegearshaftwithcleanhydraulicoil.
Insert the drive end of the drive shaft through the wear
platewiththepressuresealsidedownandtheopenside
of the pressure seal pointing to the inlet side of the mo-
tor. Carefully install shaft into front plate.
4.
Inspect wear plates for the following:
A.  Bearingareasshouldnothaveexcessive   wearor
scoring.
8.
Lubricate the idler gear shaft with clean hydraulic oil.
Install idler gear shaft into the remaining position in the
wear plate. Apply a light coating of clean hydraulic oil to
gear faces.
B.  Face of wear plates that are in contact with gears
should be free of wear, roughness or scoring.
Groundsmaster 3500--D
Page 4 -- 75
Hydraulic System (Rev. D)
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