Toro 01088SL Rev F Service Manual Groundsmaster 3500 D Preface Publication

Assembly
IMPORTANT: When    greasing   spindles,    grease
passes into the center of the shaft and out to fill the
bearing cavity  of the housing.  If grease does  not
come out  of lower seal  when greasing,  check lu-
brication hole in spindle shaft for obstruction.
IMPORTANT: If new bearings will be installed into a
used spindle  housing  that has  the original  large
snap ring installed, discard the snap ring that came
with the new bearings because it is not necessary
to  replace the  original  snap  ring. However,  new
bearings with  their matched spacer  set and snap
ring  must always  be  installed  when  the spindle
housing is being  replaced. Replacement bearings
are sold only with a matched snap ring and spacer
set. These parts cannot be purchased separately.
10.Install spindle plug to top of spindle housing. Attach
a hand pump grease gun to either grease fitting and fill
housing cavity with grease until grease starts to come
out of lower seal. NOTE: Pneumatic  grease guns can
produce air pockets when filling large cavities.
11.
Install spindle housing and spindle plate to deck with
1.
spindle housing, install snap  ring into spindle housing
groove. Make sure snap ring is seated in groove.
If large snap ring  was removed, or if replacing  the
cap screws and flange  nuts. Notches on housing and
plate should be aligned to front of deck.
12.Install
cutting blade,  anti--scalp cup  and bolt (see
IMPORTANT: If bearings are  being replaced, make
sure  to use  the large  spacer,  inside spacer,  and
spacer ring that are included in new bearing set.
Cutting Blade Removal and Installation). Tighten blade
bolt from 85 to 110 ft--lb (115 to 149 N--m).
13.Position
O--ring to top of spindle housing. Install hy-
2.
spindlehousing.Thespacershouldfittightly    againstthe
snap ring.
Using an arbor press, push large spacer into top of
draulic motor to the cutting unit with two cap screws.
PRESS
3.
Thoroughly  oil the  bearing  cups. Using  an  arbor
4
press, push the bearing cups into the top and bottom of
the spindle housing. The top bearing cup must contact
the spacer previously installed, and the bottom bearing
cup must contact the snap ring. Make sure that the as-
sembly is correct by supporting the first bearing cup and
pressing the second against it (Fig 28).
3
1
2
6
4.
Pack the bearing cones with grease. Apply a film of
5
grease on lips of seals.
5.
housing. Note: The bottom seal must have the lip facing
out (down) (Fig. 29).
Install lower bearing and seal into bottom of spindle
Figure 28
4.
5.
6.
1.
2.
3.
Bearing cups
Large snap ring
Large spacer
Arbor press
Support
Arbor press base
6.
Slide  spacer ring  and  inside  spacer into  spindle
housing, then install upper bearing and seal into top of
housing. Note: The upper seal must have the lip facing
out (up) (Fig. 29).
2
7.
Inspect the spindle  shaft to make sure  it is free of
burrs or  nicks that could  possibly damage  the seals.
Also, make sure that lubrication hole  in shaft is clean.
Lubricate the shaft with grease.
8.
Install  spindle  spacer  onto  shaft. Carefully  slide
spindle shaft through spindle housing. The bottom seal
and  spindle spacer  fit  together  when the  spindle  is
installed fully.
9.
131
Thread spindle nut onto shaft  and tighten nut from
to 159 ft--lb (178 to 216 N--m).
1
Figure 29
1.
Bottom seal installation
2.   Upper seal installation
Groundsmaster 3500--D
Page 7 -- 19  Rev. E
Cutting Units (Rev. D)
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 256 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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