Assembly
NOTE: Item numbers in figures are shown in reverse
order of assembly; for example, when reassembling,
install Item 1 last.
1.
Clean gasket material from all mating surfaces be-
fore reassembling. Make sure all parts are clean and
free of dirt and dust.
IMPORTANT: Be careful not to damage mating sur-
faces when removing gasket material.
2.
Assemble L.H. axle shaft:
A. Install new oil seal (Item 7) into differential carrier.
B. Use a press to install bearing (Item 6) onto L.H.
axle shaft.
C. Install washer (Item 5) and snap ring (Item 4).
D. Install L.H. axle shaft assembly into differential
carrier.
L.H. SHAFT
E. Install snap ring (Item 2).
F. Install new O–ring (Item 1). Apply multi–purpose
grease on O–ring before installing.
3.
Assemble R.H. axle shaft:
A. Install new oil seal (Item 5) into seal cover. Apply
multi–purpose grease on O–ring before installing.
B. Insert washer (Item 6).
C. Use a press to install bearing (Item 4) onto R.H.
axle shaft.
R.H. SHAFT
D. Install washer (Item 3) and snap ring (Item 2).
Figure 66
E. Install R.H. axle shaft assembly into seal cover
(Item 7).
4.
Assemble differential fork shaft:
LOCK PIN
A. Drive 2 lock pins (Item 6) into fork shaft (Item 7).
Make sure lock pins are installed with slit facing the
correct direction.
ARM
B. Install fork (Item 5), spring (Item4), washer (Item
3)
and snap ring (Item 2) onto fork shaft using a
press. Apply moly disulfide grease onto fork portion
of fork shaft before installing.
C. Install new O–ring (Item 1). Apply multi–purpose
grease on O–ring before installing.
Figure 67
Workman 3000/4000 Series
Page 6 – 37
Drive Train
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