Toro 03126SL Rev C Service Manual Serial No 240000001 Above Workman 3000 4000

Inspect Constant Velocity (CV) Joint Boot and Test CV Joint
Inspect CV Joint Boot
Inspect CV joint boot after every 200 hours of operation.
A torn boot is the most common cause of CV joint  fail-
ures.
NOTE:  A worn and noisy CV joint with the boot in good
condition and filled with grease is not uncommon. Pot-
holes, curb contact, or collision damage can chip bear-
ing components and initiate worn conditions.
3
1.
Look for grease on  the suspension, inner tire side-
1
2
wall, or fender to indicate a possible torn boot. Inspect
boot  for cracks,  holes,  tears, or  loose  clamps.  Dirty
grease within the boot may indicate damage to the CV
joint.
Figure 7
3.
2.
If the  boot is cracked  or torn, or  has any  holes or
1.
2.
Inboard boot
Outboard boot
Differential
loose clamps, remove CV  joint (see Constant Velocity
Joint in this section) and replace boot.
Test CV Joint
1.
Test drive vehicle on a smooth surface to verify CV
joint problem.
2.
Accelerate or back–up vehicle slowly  with the front
wheels turned. Listen for snapping  or clicking noise at
the wheel, then drive straight ahead.
A.  If the noise remains constant, the wheel bearing
is  the likely  problem  (see  Front Wheel  and  Axle
Housing Assembly in this section).
B.  If the  noise gets  louder when  turning, the  out-
board CV joint is likely worn. A badly worn  joint will
snap or click when driving straight ahead,  however
the noise will increase when accelerating or backing
up into a turn.
3.
Accelerate vehicle quickly and straight ahead. Vibra-
tion or shudder indicates a worn or sticking inboard CV
joint.
4.
Accelerate vehicle at an angle over a ramp  or up a
hill. A clunking noise indicates a worn inboard CV joint.
5.
If any CV joint components are worn or damaged, the
CV joint assembly must be replaced.
Workman 4000 Series
Page 10 – 11
Front Wheel Drive (4WD)
Product Specification
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- 302 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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Publishertoro.com
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