Engine Removal (Fig. 11)
Put vehicle on a level surface and engage parking
1
2
1.
brake. Stop the engine and remove key from ignition
switch. Allow engine to cool.
3
5
4
2.
gain access to engine. If bed is raised, place safety sup-
port on lift cylinder (see Operator’s Manual).
Raise or remove the bed or other attachment(s) to
4
3
3.
Disconnect negative (–) and then positive (+) battery
6
cables at the battery.
7
4.
haust System Removal in this section).
Remove exhaust manifold from vehicle (see Ex-
10
9
8
7
5.
carburetor. Remove intake hose from carburetor.
Loosen hose clamp that secures air intake hose to
6
2
5
6.
Disconnect fuel hose from carburetor on engine.
Plug end of fuel hose to prevent contamination and fuel
spillage. Position disconnected fuel hose away from en-
gine.
Figure 12
1.
2.
3.
4.
5.
Engine pulley
Cap screw (4 used)
6.
7.
8.
9.
Coupling spacer (4 used)
Flat washer (4 used)
Cap screw (2 used)
Coupling spacer (4 used)
Rubber coupling
7.
Note location of cable ties used to secure wire leads.
Hyd. pump driveshaft
Lock nut (6 used)
10. Cap screw (2 used)
Label and disconnect electrical leads that attach to en-
gine:
1
A. Battery cable and fusible link harness from starter
solenoid stud.
1
2
4
2
3
4
B. Double wire from spade terminal on starter sole-
noid.
6
C. Wires from oil pressure switch, temperature
sender (on water pump housing) and high tempera-
ture switch.
5
7
6
7
D. Harness connector and wire with ring terminal
from alternator.
E. Wires from fuel solenoid and choke assembly on
carburetor.
7
6
F. Six wires from ignition coils.
9
8
G. Two harness connectors from ignition controller.
H. Harness connector from crankshaft sensor.
7
6
8.
gine. Position accelerator cable away from engine.
Disconnect accelerator cable from bellcrank on en-
10
9
Figure 13
9.
Drain coolant from radiator (see Operator’s Manual).
1.
2.
3.
4.
5.
Cap screw
Flat washer
R–clamp
6.
7.
8.
9.
Snubbing washer
Engine mount
Engine support
Lock nut
Loosen hose clamps and remove upper and lower ra-
diator hoses from engine. Position hoses away from en-
gine.
Spacer
Engine mount
10. Guard (2 used)
10.Remove
four (4) cap screws (item 2) and lock nuts
(item 5) that fasten both ends of hydraulic pump drive-
shaft to rubber couplers (Fig. 12). Locate and retrieve
coupling spacers (item 3). Remove driveshaft.
Workman 3200/4200
Briggs/Daihatsu Gasoline Engine
Page 3 – 17
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| Document Type | Service Manual |
| Language | English |
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