Toro 03126SL Rev C Service Manual Serial No 240000001 Above Workman 3000 4000

16.Put
blocking under engine for support. Support trans-
axle with a floor jack or suspend transaxle from vehicle
frame rails.
17.Remove
transaxle  isolation   mounts   and  mount
brackets (Fig. 17).
18.Remove
side–to–side to  disconnect each drive shaft  from axle
shafts on transaxle.
drive shaft clamp bolts, then slide transaxle
1
2
2
19.Remove
cap screws securing clutch bell housing to
engine. Note location of washers and harness brackets.
20.Carefully
input shaft from clutch. Use floor jack to lower transaxle
and slide out rear of vehicle under the frame.
pull transaxle back to disengage transaxle
Figure 17
1.
Mounting brackets
2.
Drive shaft
21.Note
ing.
location and retrieve dowel pins from bell hous-
4
Installation
1.
To install the transaxle, perform Transaxle Removal
procedure in reverse order noting the following:
3
IMPORTANT: Workman  3100  (air cooled,  gasoline
engine) vehicles require application of silicone seal-
ant  to mating  surface of  bell  housing and  clutch
adapter plate on  engine. This will prevent  dirt and
debris from getting into bell housing and damaging
clutch or release bearing.
2
1
Figure 18
A.  When  installing driveshafts  to  transaxle,  align
mounting holes in driveshaft  with relief in transaxle
shaft.  Install cap  screws, hardened  washers,  and
flange nuts  to secure driveshaft  to transaxle shaft.
Torque fasteners from 35 to 42 ft–lb (47 to 57 N–m).
1.
2.
First–Reverse
High–Low
3.
4.
2nd–3rd
PTO clutch
200
to 280 in–lb
to 31.6 N–m)
200
(22.6 to 31.6 N–m)
to 280 in–lb
(22.6
B.  Apply Loctite #242 (or equivalent) to the threads
of cap screws used to secure the control cable sup-
port bracket to the transaxle.
C. Before  installing  two shift  levers  and shift  arm
onto transaxle  shafts, thoroughly  clean shafts and
apply Loctite #680  to threads and tapers  of shafts.
Secure by torquing nut from 200 to 280 in–lb (22.6 to
Apply Loctite 680
to threads and tapers
31.6
N–m)  while  holding  lever to  prevent  torque
transfer into transaxle (Fig. 19).
2.
Install a new hydraulic oil filter and fill transaxle with
the correct  oil (see  Operator’s Manual).  Check for oil
leaks and repair as necessary.
3.
differential lock cable (see Operator’s Manual).
Adjust clutch pedal, shift cables, high–low cable and
Figure 19
4.
If equipped with  PTO, adjust PTO  cable (see PTO
Cable  Adjustment in  the  Adjustments section  of  this
chapter).
Drive Train
Page 6 – 18
Workman 3000/4000 Series
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 302 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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