Removal (Fig. 10)
Installation (Fig. 10)
1.
off. Set parking brake and block rear wheels.
Park vehicle on a level surface. Make sure engine is
CAUTION
2.
Drain front differential oil into a suitable container by
removing the drain plug from its bottom. Install drain
plug when draining is complete.
Support front differential during installation to
prevent personal injury from falling and damage
to the differential.
3.
Remove both CV inboard joint assemblies from the
front differential (see Constant Velocity (CV) Joint As-
sembly Removal).
1.
et with three cap screws (28) and lock washers (29).
Secure front differential to the differential front brack-
4.
ential flange (see Differential Drive Shaft Removal).
Remove differential drive shaft from the front differ-
2.
Secure differential rear mount (21) to frame with cap
screws (19), snubbing washers (18), mount assemblies
and lock nuts (6).
(17),
5.
Remove front brake lines and clamps that might in-
terfere with the removal of the front differential. Tie any
cables out of the way that might interfere with removal.
3.
with four cap screws (23) and lock washers (22).
Secure front differential to differential rear mount
4.
cables.
Reconnect front brake lines and clamps. Reposition
CAUTION
5.
tial flange (see Differential Drive Shaft Installation).
Reinstall differential drive shaft to the front differen-
Support front differential during removal to pre-
vent personal injury from falling and damage to
the differential.
6.
Reinstall both CV joints to the front differential (see
Constant Velocity (CV) Joint Assembly Installation).
6.
securing the front differential to the differential rear
mount (21).
Remove four cap screws (23) and lock washers (22)
7.
properly. Fill front differential with oil (see Operator’s
Manual).
Make sure front differential drain plug is installed
7.
Remove differential rear mount (21) from frame by
8.
vice and Repairs section of Chapter 7 – Chassis).
Bleed front brakes (see Bleeding the Brakes in Ser-
removing both lock nuts (6) and cap screws (19). Locate
and remove mount assemblies (17) and snubbing
washers (18).
8.
(29)
Remove three cap screws (28) and lock washers
from the differential front bracket (27) and front dif-
ferential.
9.
Pull front differential from the vehicle.
Workman 4000 Series
Page 10 – 15
Front Wheel Drive (4WD)
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