7.
Position upper radiator shroud to the radiator. Secu-
12.Using notes taken during engine removal, secure
wires with cable ties in proper locations.
re shroud to the radiator and lower radiator bracket with
removed fasteners (seeRadiator Installation in thissec-
tion). Make sure thatclearance between shroud and fan
is at least 0.180” (4.6 mm) at all points.
13.Install
air cleaner assembly to the engine (see Air
Cleaner Installation in this section).
14.Install
Installation in this section).
exhaust system to machine (see Muffler
8.
washer and lock nut. Install cable to mounting bracket.
Adjust throttle cable.
Connect throttle cable to the speed control lever with
15.Connect
coolant hoses to the radiator.Make sure ra-
diatordraincockisclosed.Fillradiatorandreservoirwith
coolant.
9.
Connect throttle cable to engine (Fig. 11):
A. Secure throttle cable swivel to speed control le-
ver with lock nut.
16.Check
position of wires, fuel lines, hydraulic hoses
and cables for proper clearance with rotating, high tem-
perature and moving components.
B. Place throttle cable under cable clamp.
C. Adjust throttle cable position in cable clamp so
that engine governor lever contacts the high speed
stop bolt at the same time that the throttle lever con-
tacts the end of the slot in the control console.
17.Connect positive battery cable first and then nega-
tive battery cable. Secure battery cover to machine.
18.Check and adjust engine oil level as needed.
19.Check and adjust hydraulic oil level as needed.
20.Bleed fuel system.
D. Tighten cable clamp to secure throttle cable.
10.Remove
caps from fuel hose and injector pump fuel
inlet that were placed during engine removal to prevent
contamination. Connect fuel supply hose to injection
pump (Fig. 11).
21.Operate
system (see Charge Hydraulic System in the Service
and Repairs section of Chapter 4 -- Hydraulic Systems).
hydraulic controls to properly fill hydraulic
11.
engine components:
Connect wire harness connectors to the following
22.Install
the Service and Repairs section of Chapter 7 -- Chas-
sis).
hood on the machine (see Hood Installation in
A. The engine run solenoid (Fig. 11).
B. The temperature sender (Fig. 12).
C. The alternator (Fig. 12).
D. The glow plug connection.
E. Wire harness connector to engine ground har-
ness.
F. Theelectricstarter.TorquenutatstarterB+termi-
nal from 70 to 86 in--lb (7.9 to 9.7 N--m).
G. Lowoilpressureswitch locatedonalternator side
of engine (above electric starter).
Groundsmaster 4500--D/4700--D
Page 3 -- 15
Kubota Diesel Engine
Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
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Tags | Toro Groundsmaster 30857, Toro Groundsmaster 30858, Toro Groundsmaster 4500 D, Toro Groundsmaster 4700 D |
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Document Type | Service Manual |
Language | English |
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