Procedure for Steering Circuit Relief Pressure Test
Make sure hydraulic oil is at normal operating tem-
9. If steering relief pressure is incorrect, inspect steer-
ing relief valve located in the steering control valve (see
Steering Control Valve Service in the Service and Re-
pairs section of this chapter). If relief valve is operating
properly and if lift/lower problems also exist, gear pump
P3 should be suspected of wear or damage. If steering
wheel continues to turn at end of cylinder travel (with
lower than normal effort), steering cylinder or steering
control valve may be worn or damaged.
1.
peraturebyoperatingthemachineforapproximatelyten
(10)
minutes. Make sure the hydraulic tank is full.
2.
decks lowered and off. Make sure engine is off and the
parking brake is engaged.
Park machine on a level surface with the cutting
10.When
testingiscomplete,turnsteeringwheeltoboth
CAUTION
the right and the left with the engine not running to re-
lieve steering circuit pressure. Remove pressure gauge
fromhydraulic hoseandsteel capfrom steering cylinder
fitting. Connect hydraulic hose to steering cylinder fit-
ting.
Prevent personal injury and/or damage to equip-
ment. Read all WARNINGS, CAUTIONS and Pre-
cautions for Hydraulic Testing at the beginning
of this section.
1
3.
Thoroughly clean junction of hydraulic hose and
RIGHT
FRONT
steering cylinder fitting at the barrel end of the steering
cylinder (Fig. 49). Disconnect hose from fitting in barrel
end of steering cylinder.
2
4.
Install 5000 PSI (350 bar) pressure gauge with hy-
3
draulichoseattachedtodisconnectedhose.Installsteel
cap on steering cylinder fitting to prevent any leakage
from cylinder.
5.
at idle speed. Check for hydraulic leakage and correct
before proceeding with test.
After installing pressure gauge, start engine and run
6.
Move throttle to full engine speed (2870 RPM).
4
IMPORTANT: While testing, rotate steering wheel
only long enough to get a system relief pressure
reading. Holding the steering circuit at relief pres-
sure for an extended period may damage the steer-
ing control valve.
Figure 49
1.
2.
Steering cylinder
Barrel end hose
3.
4.
Barrel end fitting
Rear axle
7.
Turn steering wheel to the right while monitoring the
pressure gauge. When steering circuit pressure reach-
es the relief pressure setting, pressure should stabilize
briefly and then may continue to increase. The steering
circuit relief pressure is the gauge reading when pres-
sure stabilizes.
GAUGE READING TO BE 1150 TO 1500 PSI (80 to
103
bar)
8.
Stop the engine. Record test results.
Groundsmaster 4500--D/4700--D
Page 4 -- 59
Hydraulic System
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