Toro 99024SL Rev E Reelmaster 3100 D Preface Publication Service Manual

Flush Hydraulic System
IMPORTANT: Flush  the hydraulic system any time
there is a severe component failure or the system is
contaminated (oil appears milky, black, or contains
metal particles).
5.  Inspect and clean  hydraulic oil tank (see Hydraulic
Tank Inspection).
6.
Reconnect all  hydraulic hoses,  lines, and  compo-
nents that were disconnected while draining system.
IMPORTANT: Flush hydraulic system when chang-
Ing from petroleum base hydraulic fluid to a biode-
NOTE:  Use only hydraulic fluids specified in Check Hy-
draulic System Fluid. If changing to biodegradable fluid,
use Toro  Biodegradable Hydraulic  Fluid for  this step.
Other fluids may cause system damage.
gradable
fluid
such
as
Toro
Biodegradable
Hydraulic Fluid. Operate machine under normal op-
erating conditions for at least four (4) hours before
draining.
7.
Fill  hydraulic  tank  with  new  hydraulic  fluid  (see
Change Hydraulic Fluid).
IMPORTANT: If a component failure occurred in the
traction  circuit,  refer  to  Traction Circuit  (Closed
Loop) Component  Failure in the  General Informa-
tion section  for  information regarding  the impor-
tance of removing contamination from the traction
circuit.
8.
Disconnect electrical connector from fuel stop sole-
noid.
9.
Turn ignition  key switch; engage  starter for 10 se-
conds to the prime hydrostat. Repeat this step again.
1.
stop engine, and engage parking. Remove key from the
ignition switch.
Park machine on a level surface. Lower cutting units,
10.Connect
electrical connector to fuel stop solenoid.
11.
Start engine and let it idle  at low speed (1750 + 50
RPM)  for a  minimum  of 2  minutes.  Increase engine
speed to high idle  (2650 + 50 RPM) for  minimum of 1
minute under no load.
WARNING
12.Raise
steering wheel fully left and right several times.
and lower  cutting  units several  times. Turn
Before disconnecting or performing any work
on the  hydraulic  system, all  pressure in  the
system  must be  relieved. See  Relieving  Hy-
draulic System Pressure in the General Infor-
mation section.
13.Shut
off engine  and check  for  hydraulic oil  leaks.
Check oil level in hydraulic tank and add correct amount
of oil if necessary.
IMPORTANT: Make  sure  to clean  around  any hy-
draulic connections  that will  be disconnected  for
draining.
14.Operate
ating conditions.
the machine for 2 hours under normal oper-
15.Check
condition  of  hydraulic oil.  If  the  new  fluid
2.
3.
Drain hydraulic tank (see Change Hydraulic Fluid).
Drain hydraulic system. Drain all hoses, tubes, and
shows  any  signs  of  contamination,   repeat  steps  1
through 15 again until oil is clean. If changing to biode-
gradable fluid, repeat steps 1 through 15 again at least
once and until the oil is clean.
components while the system is warm.
4.
Oil Filter).
Change and replace oil filter (see Replace Hydraulic
16.Assume
maintenance intervals.
normal operation and follow recommended
Hydraulic System (Rev. C)
Reelmaster 3100−D
Page 4 − 62
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