Toro 99024SL Rev E Reelmaster 3100 D Preface Publication Service Manual

IMPORTANT: Do not hit wheel hub, wheel hub puller
or wheel  motor with a  hammer during removal  or
installation. Hammering may cause damage  to the
hydraulic wheel motor.
E.  Position both brake shoes on the backing plate so
that the concave heels attach to the anchor pin.
F.  Insert both  return springs into the  holes of both
brake shoes.  Make sure shoes  fit snuggly against
the anchor pin and cam.
5.
Using hub puller (see Special  Tools), loosen wheel
hub from wheel motor.
3.
If the brake lever, backing plate, retaining clip, return
6.
shaft. Locate and retrieve woodruff key.
Remove lock nut, hub, and brake  drum from motor
springs, brake shoes, and cam shaft were removed as
a complete brake assembly, secure backing plate to the
brake bracket with four  cap screws and lock washers.
Tighten fasteners.
7.
rate adjustment rod from the brake lever.
Remove cotter pin  from the adjustment rod. Sepa-
4.
justment rod with cotter pin.
Attach adjustment rod to the brake lever. Secure ad-
NOTE:  The brake lever,  backing plate,  retaining clip,
return springs, brake shoes, and cam  shaft can be re-
moved as a complete brake assembly.
5.  Thoroughly clean wheel motor shaft and wheel hub
taper.
8.
If it is desired to remove the  brake assembly from
the brake bracket, remove four cap screws and lock nuts
securing the assembly to the bracket.
6.  Install woodruff key to the slot on the hydraulic motor
shaft. Slide wheel hub and brake  drum assembly onto
the shaft.
9.
Disassemble brake assembly as follows (Fig. 8):
7.
motor shaft with lock nut.
Secure wheel hub and brake drum  to the hydraulic
A.  Remove return springs from the brake shoes. Re-
move brake shoes from the backing plate.
NOTE:  For proper  brake operation,  the brake  shoes
and backing plate  must be concentrically aligned  with
the brake drum.
B.  Matchmark brake cam and brake lever to assure
proper  alignment during  reassembly.  Remove re-
taining clip from the brake cam. Pull brake lever from
the cam. Remove cam from backing plate.
8.  To align brake shoes and drum, apply parking brake.
Then tighten four socket head screws and lock nuts that
secure the brake bracket and wheel motor to the frame.
10.The
brake bracket and wheel shield can be removed
as follows:
9.
wheel with lug nuts on drive studs.
Place wheel onto drive studs and wheel hub. Secure
A.  Remove lock nuts, spacers, and cap screws se-
curing the brake bracket, wheel shield, and hydraulic
motor to the frame.
10.Lower wheel to ground. Torque lug nuts from 45 to 65
ft−lb (61 to 88 N−m) in a criss−cross pattern. Torque lock
nut from 250 to 400 ft−lb (339 to 542 kg−m).
B.  Separate bracket and shield from the frame.
Installation (Fig. 7)
11.
Check and adjust brakes (see Adjust Brake).
1.
Insert four cap screws through the frame, hydraulic
6
2
6
motor, spacers,  wheel shield, and  brake bracket.  Se-
cure with lock nuts, but do not fully tighten.
2.
Assemble brake assembly as follows (Fig. 8):
5
A.  Secure backing plate  to the brake  bracket with
four cap screws and lock washers.
1
B.  Apply antiseize lubricant to cam shaft splines. In-
sert cam shaft through the backing plate.
C. Attach  brake lever to the  cam shaft. Make sure
matchmarks are  aligned properly.  Secure lever  to
shaft with retaining clip.
3
7
4
Figure 8
5.
6.
1.
2.
3.
4.
Return spring
Brake shoe (toe end)
Brake shoe (heel end)
Backing plate
Retaining clip
Cam shaft
Anchor pin
D. Lubricate  brake  shoe  pivot  points with  a  light
coating of grease.
7.
Reelmaster 3100−D
Page 6 − 7
Rev. C
Wheels, Brakes,and Miscellaneous
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
Tags
Download File
Please Enter the Security Characters Shown Below. Letters are Case Sensitive. Your download link will appear upon completing this step.
- 264 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
(0 votes, average: 0 out of 5)

Submit your review (optional)
(will not be displayed)
* Required Field

Leave a Reply

Your email address will not be published. Required fields are marked *

*
*
Website