B. Remove five cap screws, four washers, and five
spacers securing the pump mount plate to the en-
gine (Fig. 34).
1
2
2
C. Remove four cap screws and hardened washers
securing the right engine mounting bracket and hy-
drostat to the engine.
4
Installation
3
1.
as follows:
Install hydrostat and pump mount plate to the engine
2
1
A. Secure right engine mounting bracket and hy-
drostat to the engine four hardened washers and cap
screws.
Figure 34
Note:
the torsion spring to prevent the spring from binding.
Do not install flat washer with cap screw near
1.
2.
Cap screw
Spacer
3.
4.
Torsion spring
Pump mount plate
B. Secure pump mount plate to the engine with five
spacers, four washers, and five cap screws (Fig. 34).
9. Connect wire harness and electrical wires to the fol-
lowing:
C. Install traction belt to the engine fly wheel and hy-
drostat pulleys (see Traction Belt Replacement).
A. Engine grounds to the battery and wire harness
(Fig. 30).
2.
31
Connect hoist or lift to the front and rear lift tabs (Fig.
and 32).
B. Glow plug bus and fuel stop solenoid (Fig. 31).
C. High temperature warning switch (Fig. 32).
CAUTION
D. High temperature shutdown switch, alternator,
and low oil pressure switch (Fig. 33).
One person should operate lift or hoist while the
other person guides the engine into the machine.
10.Connect coolant hoses to the water pump and en-
gine block. Make sure drain cock valve is closed. Fill ra-
diator with coolant (see Check Cooling System).
IMPORTANT: Make sure not to damage the engine,
fuel and hydraulic lines, electrical harness, or other
parts while installing the engine.
11.
bracket (see Muffler Installation).
Install muffler to the exhaust manifold and muffler
12.Connect
the speed control lever (Fig. 30).
throttle cable to the support and swivel on
3.
Position engine slowly into the machine.
4.
ing brackets with cap screw, washer, and flange nut.
Secure all three engine mounts to the engine mount-
13.Connect
tery Service in Chapter 5 − Electrical system).
both battery cables at the battery (see Bat-
5.
gine with cable ties (Fig. 31).
Secure wire harness to the front lift tab and the en-
14.Install
air cleaner and radiator.
air cleaner to the engine. Connect air hose to
6.
Install all hydraulic hoses to the piston and gear
15.Adjust
16.Bleed
throttle cable (see Adjust Throttle Cable).
pumps. Install traction control cable to the neutral arm
assembly on the piston pump (see Piston Pump Installa-
tion in Chapter 4− Hydraulic System).
fuel system (see Bleed Fuel System).
17.Install
hood.
engine hood to the machine. Close and latch
7.
30)
Connect fuel hose to the water/fuel separator (Fig.
and front injector nozzle (Fig. 31).
18.Adjust
Drive for Neutral in Chapter 4− Hydraulic System).
traction drive for neutral (see Adjust traction
8.
and bracket to the top fan shroud (see Radiator Installa-
tion).
Install top fan shroud to the radiator. Install reservoir
Kubota Diesel Engine
Reelmaster 3100−D
Page 3 − 22
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| Language | English |
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