Reel Removal and Bearing Replacement
Remove Reel (Fig. 22)
4. Clean inside of the bearing housing before installing.
Install bearing into bearing housing as follows:
1.
Remove hydraulic motor from the cutting unit (see
Hydraulic Motor Removal and Installation). Remove
cutting unit from the machine (see Cutting Unit Removal
and Installation).
A. Load bearing through loading grooves.
B. Position bearing so its outer grease holes will be
90
o to the loading grooves.
2.
Bedbar Removal and Installation).
Remove bedbar assembly from the cutting unit (see
C. Rotate bearing inside of the housing so the ex-
tended part of the inner race is facing the inside of the
housing.
3.
Remove front roller from the cutting unit (see Roller
Removal and Installation).
5.
Slide bearings and bearing housings onto the reel
Note:
A 3/8−inch drive ratchet with an extension will
shaft.
fit into the square hole of the coupling.
6.
Make sure bearing housings are installed with the
4.
pler is left hand threaded. Unscrew reel coupling (RH)
from the reel. This coupler is right hand threaded.
Unscrew reel coupler (LH) from the reel. This cou-
grease fittings pointing up and to the front of the cutting
unit.
7.
Secure bearing housings and bearings on the reel
IMPORTANT: Support reel to prevent it from dropping
shaft ends and cutting unit with the cap screws.
when the bearing housings are removed.
8.
Remove grease from the threaded end of reel cou-
5.
Pull bearing housings and bearings from reel. Remove
reel from the cutting unit.
Remove cap screws from both bearing housings.
plers and the reel shaft. Make sure grease is completely
removed.
9.
Apply removable Loctite 242 or equivalent to reel
6.
move bearings from both bearing housings through the
loading grooves.
Rotate bearings within the bearing housings, and re-
coupler threads. Do not get Loctite on the bearing
seal.
10.Screw
reel coupler (RH) to the reel. This coupling
Inspect Reel (Fig. 22)
is right hand threaded. Screw reel coupler (LH) to the
reel. This coupling is left hand threaded. Torque both
couplers from 55 to 65 Ft−lb (74.6 to 88.1 N−m).
1.
Replace reel if the diameter has decreased to the
service limit (see Reel Grinding Specification in Prepar-
ing Reel For Grinding).
11.Install front roller to cutting unit (see Roller Removal
and Installation).
2.
Replace reel if blades are bent or cracked.
12.Install
Removal and Installation).
bedbar assembly to cutting unit (see Bedbar
3.
ends in V−blocks. Replace reel if the reel shaft is bent.
Check for a bent reel shaft by placing the reel shaft
13.Install
bearing housing.
cover gasket, weights, and cap screws to the
Install Reel (Fig. 22)
1.
Replace both bearings as a set.
Inspect bearings and replace if worn or damaged.
14.Complete
quence (see Adjustments section).
cutting unit set−up and adjustment se-
2.
Make sure bearing seating surfaces and threads on
15.Grease
both bearings (see Greasing Bearings,
reel shaft ends are clean. Apply anti−seize lubricant to
both bearing seating surfaces.
Bushings, and Pivot Points).
3.
Align reel inside the cutting unit with the bearing
housing holes. The reel must be positioned so that the
grooved end of the shaft (left−hand threads) is on the left
side of the cutting unit.
Reelmaster 3100−D
Page 7 − 17
Cutting Units
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Reelmaster 3100-D |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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