Toro 99024SL Rev E Reelmaster 3100 D Preface Publication Service Manual

3.
rotary cartridge valve. Remove the valve and seal kit.
Make sure  manifold is  clean before removing  the
D. Center one detent plate hole over a locating plate
indentation. Drop a ball into each hole, then drop a
spring into each hole.
4.
Visuallyinspectthemanifoldportandcartridgevalve
for damage to sealing surfaces, damaged threads, and
contamination.
E.  On  the  2-position  directional  valve  cartridge,
placeindicatorplateoverthedetentplate.Makesure
thearrow points directlyatthenumber  1onthelocat-
ing plate.
A.  Contamination may cause valves to stick or hang
up, it can become lodged  in small valve orifices or
seal areas causing valve malfunction.
F.  Onflowcontrolcartridgevalvecartridge,placein-
dicator plate over the detent plate. Make sure the ar-
row points to the right at 45 .
o
B.  If sealing surfaces appear pitted or damaged, the
hydraulic system may be overheating or there may
be water in the system.
G. While pushing  down on the  indicator plate and
compressing the  springs, thread  down a  jam nut.
While tightening the set screw, tighten jam nut at the
same time using a 7/16 - inch wrench.
CAUTION
H. Threadsecondjamnutallthewaydownthevalve
stem. Apply ”Loctite 242” or equivalent to the valve
stem threads. Screw knob all the  way down until it
contacts the upper jam nut.
Use eye protection such as goggles when using
compressed air.
5.
If necessary, clean cartridge valve using clean min-
I.   On  2-position  directional  cartridge  valve  car-
tridge, turn knob  counterclockwise so the  arrow is
eral spirits. Submerge valve in clean  mineral spirits to
flushoutcontamination.Particlesasfineastalcumpow-
der can affect the operation of high pressure hydraulic
valves. Clean and dry with compressed air.
90
tighten upper jam nut and turn knob so it is tight and
o with the  back of the  manifold. Simultaneously
the arrow is pointing 45o to the right in line with the
indicator plate.
6.
Reinstall rotary cartridge valve into manifold port:
J.  On flow control valve cartridge, turn knob coun-
terclockwise until the arrow points at the number ”5”.
Simultaneously tighten upper jam nut and turn knob
so it is tight and the arrow is pointing at the number
A.  Lubricate new O-rings and backup rings of seal
kit with clean  hydraulic oil and install.  The O-rings
and backup rings of seal kit must be arranged prop-
erly on the cartridge valve for proper operation and
sealing.
”1”
on the locating plate.
IMPORTANT: Use  care  when  installing  cartridge
valves. Slight bending or distortion of the stem tube
can cause binding and malfunction. Make sure that
deep well socket fully engages the valve base.
8
2
6
B.  Lubricate threads on cartridge valve  with clean
hydraulic oil. Thread rotary cartridge valve carefully
into the manifold port. The valve should go in easily
without binding. Torque valve with deep well socket
to specification shown in manifold illustration.
9
10
4
11
3
7.
Install knob assembly (manifold shown in Fig. 50):
5
7
A.  Install locating plate so that the pin seats into the
locating hole.
1
B.  Turn the threaded cartridge valve stem carefully
clockwise until it stops.
Figure 52
C. Facedetentplatecounterbore   down.Threaddet-
ent plate down onto the valve stem until it is stopped
by the locating plate. Turn detent plate back counter-
clockwise 1/4 turn.
1.
2.
3.
4.
5.
6.
Handle Base
7.
8.
9.
Set Screw (2 used)
Screw
Handle Cap
Detent Pin
Lip Seal
Compression Spring
Bushing
10. Sleeve Bearing
11. Flow Control Valve
Set Screw (2 used)
Reelmaster 3100--D
Page 4 -- 81  Rev. E
Hydraulic System (Rev. C)
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
Tags
Download File
Please Enter the Security Characters Shown Below. Letters are Case Sensitive. Your download link will appear upon completing this step.
- 264 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
(0 votes, average: 0 out of 5)

Submit your review (optional)
(will not be displayed)
* Required Field

Leave a Reply

Your email address will not be published. Required fields are marked *

*
*
Website