Toro 99024SL Rev E Reelmaster 3100 D Preface Publication Service Manual

Charge Hydraulic System
NOTE:  When initially starting the hydraulic system with
new or rebuilt components such as  motors, pumps, or
lift cylinders, it is important that the hydraulic system be
charged properly. Air must be purged from  the system
and its components to reduce the chance of damage.
11.After the hydraulic system starts to show signs of fill,
actuate lift control lever until the lift cylinder rod moves
in and  out several  times. If the  cylinder rod  does not
move after 10 to 15 seconds, or the pump emits abnor-
mal sounds, shut the engine off immediately and deter-
mine cause or problem. Inspect for the following:
IMPORTANT: Change  hydraulic oil filter  whenever
hydraulic components are repaired or replaced.
A.  Loose filter or suction lines.
B.  Loose or faulty coupler on the pump.
C. Blocked suction line.
1.
Park machine on a level surface, and turn the engine
off.
2.
ponents are secured tightly.
Make sure all hydraulic connections, lines, and com-
D. Faulty charge relief valve.
E.  Faulty charge pump.
3.
If component failure was severe or the system is con-
taminated, flush  and  refill hydraulic  system and  tank
(see Flush Hydraulic System).
12.If
step 13.
cylinder moves  in 10 to  15 seconds, proceed  to
4.
essary (see Change Hydraulic Fluid).
Make sure hydraulic tank is full. Add correct oil if nec-
13.Operate
directions. The wheel  off the floor should rotate  in the
proper direction.
the traction pedal in the forward and reverse
5.
Disconnect fuel stop solenoid lead to prevent the en-
gine from starting.
A.  If the wheel rotates  in the wrong direction, stop
engine, remove lines from rear of pump, and reverse
the connections.
6.
Check control cable to the  hydrostat for proper ad-
justment, binding, or broken parts.
B.  If the wheel rotates in the  proper direction, stop
engine and adjust the spring adjusting pin lock nut.
7.
Make sure traction pedal and the lift control lever are
in the neutral position. Turn ignition key switch; engage
starter for fifteen (15)seconds to prime the traction and
charge pumps.
14.Adjust
traction pedal to the neutral position (see Ad-
just Traction Drive for Neutral).
8.
Reconnect fuel stop solenoid lead.
15.Check
operation of the traction interlock switch (see
Check Interlock System in Chapter  5 − Electrical Sys-
tems).
WARNING
16.Lower
machine  to  ground. Remove  chocks  from
Before jacking up the machine, review and follow
Jacking Instructions in Chapter 1 − Safety.
front wheel.
17.If
the traction pump or a wheel motor was replaced
or rebuilt, run the traction unit so all wheels turn slowly
for 10 minutes.
9.
Raise one front and rear wheel off the floor, and place
support blocks under the frame. Chock remaining wheel
to prevent movement of the machine.
18.Operate
traction unit by gradually increasing its work
load to full over a 10 minute period.
10.Make
sure traction pedal and lift control lever are in
neutral. Start engine and run it at low idle of 1800 RPM.
The charge pump should pick up oil and fill the hydraulic
system. If there is no indication of fill in 30 seconds, stop
the engine and determine the cause.
19.Stop
necessary. Check hydraulic components for leaks and
tighten any loose connections.
the machine.  Check hydraulic  tank and  fill if
Reelmaster 3100−D
Hydraulic System (Rev. C)
Page 4 − 63
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