Toro 02097SL Rev E Service Manual Groundsmaster 4000 D Service Manual

8.
corner of 4WD hydraulic manifold to rear frame mount.
Remove cap screw and flange nut that secures front
1
2
9.
If required, remove tie rod ends from steering arms
3
4
on rear axle (Fig. 10). Remove the cotter pins and castle
nuts from the tie rod ball joints. Use a ball joint fork and
remove the tie rod ends from the axle steering arms.
10.Support
rear axle to prevent it from falling. Remove
six cap screws, flat washers, and flange nuts that secure
rear frame mount to equipment frame. Lower rear axle
and rear frame mount from machine.
5
11.
Remove lock nut and washer from pivot pin that at-
taches rear axle to rear frame mount. Remove washer
head screw  that secures  flange of  pivot pin to  frame
mount (Fig. 11).
Figure 9
12.Remove
rear axle. Note location of thrust washers on both ends
of axle mounting boss.
pivot pin. Separate rear frame mount from
1.
2.
3.
Hydraulic hose
Hydraulic hose
Hydraulic tube
4.
5.
Hydraulic tube
Rear frame mount
Install Rear Axle
4
5
3
2
1.
Position  rear  frame  mount  to  axle.  Install  thrust
washers between axle boss and frame mount. The thin-
ner thrust washer should  be installed on the hydraulic
motor end of the axle (toward the rear of the machine).
With washers installed, there  should be .002” to .020”
1
(.05
mount and axle  mounting boss. Add thrust  washers if
needed to adjust clearance.
mm  to .51  mm)  clearance  between  rear frame
6
2.
Install axle  pivot  pin to  secure axle  to rear  frame
mount. Install washer and lock nut onto pivot pin. Lock
nut should be tightened enough to allow pivot pin to ro-
tate (maximum 70 ft−lb (94 N−m)). Secure pivot pin with
washer head screw (Fig. 11).
Figure 10
4.
5.
6.
1.
2.
3.
Tie rod
Dust cover
Cotter pin
Castle nut
Tie rod end
Steering arm (LH)
3.
If removed, install the  tie rod to rear axle (Fig.  10).
Tighten ball joint castle nuts and install new cotter pins.
4.
jack.  Raise  assembly  to   machine  frame  and  align
mounting holes of rear mount and machine frame.
Position axle and rear mount under machine with a
2
1
5.
Secure rear mount to frame with six cap screws, flat
washers, and flange nuts.
6.
Install cap screw  and flange nut that  secures front
corner of 4WD hydraulic manifold to rear frame mount.
7.
joint castle nuts and install new cotter pins.
If removed, install the tie rod to rear axle. Tighten ball
Figure 11
1.
Pivot pin
2.
Washer head screw
8.
Attach steering cylinder hydraulic tubes to rear frame
mount  with washers  and bulkhead  locknuts  (Fig. 9).
Install steering cylinder hoses to hydraulic tubes.
Groundsmaster 4000−D
Page 6 − 13
Axles, Planetaries, and Brakes (Rev. B)
Product Specification
CategoriesLawn Mower Manual, Toro Lawn Mower Manual
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- 250 pages
Document TypeService Manual
LanguageEnglish
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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