Toro 02097SL Rev E Service Manual Groundsmaster 4000 D Service Manual

Procedure for Steering  and Lift/Lower Gear Pump
Flow Test
7.  If the total of the two flows is lower than 7 GPM or a
pressure of 1000 PSI could not be obtained, check for
restriction in pump  intake line. If  intake line is not  re-
stricted, remove  gear pump and  repair or replace  as
necessary.
Output from the steering and lift/lower gear pump sec-
tion is equally divided by a proportional valve to provide
flow to the steering circuit and the lift circuit. To test gear
pump flow, testing of both circuits is required. Total gear
pump flow is the combined flow from the two circuits.
Ifthe total ofthe two flows is 7 GPM but individual circuit
flow is less than  3.5 GPM (e.g.. steering circuit  has 2
GPM and lift circuit has 5 GPM), suspect a problem with
the proportional valve in the gear pump.
1.
perature by operating the machine for approximately 10
minutes. Make sure the hydraulic tank is full.
Make sure hydraulic oil is at normal operating tem-
2.
lowered and off. Make sure engine is off and the parking
brake is engaged.
Parkmachineonalevelsurfacewiththecuttingunits
2
1
CAUTION
3
Prevent personal injury and/or damage to equip-
ment. Read all WARNINGS, CAUTIONS, and Pre-
cautions for Hydraulic Testing at the  beginning
of this section.
IMPORTANT: Make sure  that the oil flow  indicator
arrow on the flow gauge is showing that the oil will
flow from the pump, through the tester, and into the
hydraulic hose.
Figure 30
3.
1.
2.
Hydraulic tank cap
Lift circuit hose
Steering circuit hose
3.
With the engine off and cutting units lowered, install
tester in series between the last gear pump section and
one of the circuit hoses (Fig. 30). Make sure the tester
flow control valve is OPEN.
1
2
3
IMPORTANT: The pump is a positive displacement
type.  If   pump  flow  is  completely   restricted  or
stopped, damage to the pump, tester, or other com-
ponents could occur.
4
4.
+
Starttheengineandmovethrottletofullspeed(2730
30 RPM). DO NOT engage the cutting units.
5.
control valve until 1000 PSI is obtained on gauge. Verify
engine speed continues to be correct (2730 + 30 RPM).
While watching pressure gauges, slowly close flow
Figure 31
1.
2.
Gear pump backplate
Lift circuit
3.
4.
Steering circuit
Proportional valve
GAUGE READING TO BE: Flow approximately 3.5
GPM at 1000 PSI.
6.
Complete steps 3 through 6 for other circuit hose.
Stop  engine.  Remove  tester  and  reinstall  hose.
Groundsmaster 4000--D
Page 4 -- 41
Hydraulic System (Rev. B)
Product Specification
CategoriesLawn Mower Manual, Toro Lawn Mower Manual
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- 250 pages
Document TypeService Manual
LanguageEnglish
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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