Toro 02097SL Rev E Service Manual Groundsmaster 4000 D Service Manual

Removal
Installation
1.
stop engine,  engage parking  brake, and remove  key
from the ignition switch.
Park machine on a level surface, lower cutting units,
1.  Carefully lower  piston pump into the  machine and
position it to the engine adapter plate. Support pump to
prevent it from falling while installing two (2) cap screws
and washers securing piston  pump to engine adapter
plate. Torque  screws from 85  to 95 ft--lb  (115 to 128
N--m).
2.
removal, thoroughly clean exterior of pump assembly.
To prevent contamination of hydraulic system during
3.
pump by removing lock nut, spacer and cap screw.
Remove  traction rod  from  control  arm on  piston
2.
Installation).
Install gear pump to piston  pump (see Gear Pump
4.
pump.
Disconnect two wires from neutral switch on traction
3.
by installing cap screw, spacer and lock nut.
Position traction rod to control arm on piston pump
5.
Installing Hydraulic System Components at the begin-
ning of the Service and Repairs section of this chapter.
Read the  General Precautions  for Removing  and
4.
pump.
Connect  two  wires  to neutral  switch  on  traction
5.
Remove plugs or caps from disconnected hydraulic
6.
Put a drain pan below the pump assembly. Remove
hoses and open ports of the pump assembly. Install fit-
tings and hoses to correct location on gear and piston
pumps.
hydraulic hoses  and fittings  connected to  piston and
gear pumps. Putplugs orcaps on disconnected hydrau-
lic hoses to  prevent contamination of the system.  Put
plugs in open ports of pumps.
6.  Install new filter and fill hydraulic reservoir with cor-
rect oil.
7.
Remove gear pump from machine (see Gear Pump
Removal). Note: If fuel tank is loosened and raised from
the machine, the gear pump and piston pump can be re-
moved as a complete assembly.
7.  Disconnect engine run solenoid electrical connector
to prevent engine from starting. Prime pumps by turning
ignition key switch to crank engine for 10 seconds. Re-
peat cranking procedure again.
8.
Support the  piston pump to  prevent it from  falling
while removing two (2) cap screws and washers retain-
ing pump assembly to engine  adapter plate. Carefully
pull pump assembly from adapter plate and raise it out
of the machine.
8.  Connect engine  run solenoid  electrical connector,
start the engine, and check for proper operation.
9.
Properly fill hydraulic system (see Charge Hydraulic
System).
10.Stop
engine and check for hydraulic oil leaks. Check
hydraulic reservoir oil level.
Groundsmaster 4000--D
Page 4 -- 59
Hydraulic System (Rev. B)
Product Specification
CategoriesLawn Mower Manual, Toro Lawn Mower Manual
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- 250 pages
Document TypeService Manual
LanguageEnglish
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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