Hydraulic Fitting Installation (SAE Straight Thread O--Ring Fitting into Component Port)
Non--Adjustable Fitting (Fig. 4)
5. If a torque wrench is not available, or if space at the
port prevents use of atorque wrench, an alternate meth-
od of assembly is the Flats From Finger Tight (F.F.F.T.)
method.
1.
Make sure all threads and sealing surfaces of fitting
and component port are free of burrs, nicks, scratches
or any foreign material.
A. Install the fitting into the port and tighten it down
full length until finger tight.
2.
ommended that the O--ring be replaced any time the
connection is opened.
As a preventative measure against leakage, it is rec-
B. If port material is steel, tighten the fitting to the
listed F.F.F.T. If port material is aluminum, tighten fit-
ting to 60% of listed F.F.F.T.
3.
Fitting threads should beclean withno lubricantapplied.
Lightly lubricate the O--ring with clean hydraulic oil.
Size
F.F.F.T.
IMPORTANT: Before installing fitting into port, de-
termine port material. If fitting is to be installed into
an aluminum port, installation torque is reduced.
4
6
8
(1/4 in. nominal hose or tubing)
(3/8 in.)
(1/2 in.)
1.00 + 0.25
1.50 + 0.25
1.50 + 0.25
1.50 + 0.25
1.50 + 0.25
1.50 + 0.25
10
(5/8 in.)
12 (3/4 in.)
(1 in.)
4.
Install the fitting into the port. Then, use a torque
wrench and socket to tighten the fitting to the recom-
mended installation torque shown in Figure 5.
16
NOTE: Use of an offset wrench (e.g. crowfoot wrench)
will affect torque wrench calibration due to the effective
length change of the torque wrench. Tightening torque
whenusingatorquewrenchwithanoffsetwrenchwillbe
less than the recommended installation torque. See Us-
ingaTorqueWrenchwithanOffsetWrenchintheTorque
Specifications section of Chapter 2 -- Product Records
andMaintenancetodeterminenecessaryconversionin-
formation.
Fitting
O--ring
Figure 4
Fitting
Dash Size
Fitting Port Side
Thread Size
Installation Torque Into
Steel Port
Installation Torque Into
Aluminum Port
4
5
7/16 -- 20
1/2 -- 20
15 to 19 ft--lb (21 to 25 N--m)
18 to 22 ft--lb (25 to 29 N--m)
34 to 42 ft--lb (47 to 56 N--m)
58 to 72 ft--lb (79 to 97 N--m)
9 to 11 ft--lb (13 to 15 N--m)
11 to 15 ft--lb (15 to 20 N--m)
20 to 26 ft--lb (28 to 35 N--m)
35 to 43 ft--lb (48 to 58 N--m)
60 to 74 ft--lb (82 to 100 N--m)
81 to 99 ft--lb (110 to 134 N--m)
96 to 118 ft--lb (131 to 160 N--m)
121 to 149 ft--lb (165 to 202 N--m)
149 to 183 ft--lb (202 to 248 N--m)
6
9/16 -- 18
3/4 -- 16
8
10
12
14
16
20
7/8 -- 14
99 to 121 ft--lb (135 to 164 N--m)
134 to 164 ft--lb (182 to 222 N--m)
160 to 196 ft--lb (217 to 265 N--m)
202 to 248 ft--lb (274 to 336 N--m)
1 1/16 -- 12
1 3/16 -- 12
1 5/16 -- 12
1 5/8 -- 12
247 to 303 ft--lb (335 to 410 N--m)
Figure 5
Hydraulic System
Page 9 -- 6
Workman HD Series
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