Engine Installation (Fig. 15)
If pressure plate and clutch disc were removed, see
Installing Clutch Disc and Cover in the Service and Re-
pairs section of Chapter 6 -- Drive Train.
11.On 4WD vehicles, install differential drive shaft (see
DifferentialDriveshaftInstallationintheServiceandRe-
pairs section ofChapter 10 -- FrontWheel Drive (4WD)).
1.
12.Install upper and lower radiator hoses to engine and
secure with hose clamps. Install R--clamp (item 35) to
secure lower radiator hose to engine mount.
2.
Ifcouplerassemblywasremoved,assemblecoupler
to engine flywheel using Figure 15 as a guide. Apply
Loctite #242 (or equivalent) to threads of flange head
screws (item 14) that secure rubber coupler to engine
pulley.TorquefastenerstovaluesidentifiedinFigure15.
13.Fill radiator with coolant.
14.Connect
wire harness connectors to engine compo-
nents. Secure wire harness to machine with cable ties
in locations noted during engine removal.
3.
If engine mount was removed, secure mount to en-
gine with seven (7) flange head screws. Do not install
the screw used to secure the ground connections to the
engine at this time.
15.Secure
engine (see Engine Throttle Bracket Assembly in this
section).
accelerator cable ball joint to throttle lever on
4.
gine mount (see Gear Pump Installation in the Service
and Repairs section of Chapter 9 -- Hydraulic System).
If gear pump was removed, install gear pump to en-
16.Install
clamp.
airintakehosetoengine andsecure withhose
17.Connect
cure hose with hose clamp.
fuel supply hose to fuel inlet on engine. Se-
5.
18).
Install two (2) dowel pins in bell housing bores (Fig.
18.Install
System Installation in this section).
exhausttube(item28)tovehicle(seeExhaust
6.
of both engine mounts (Fig. 17).
Make surethat snubbing washer ispositioned ontop
19.Install
rect oil.
a new engine oil filter. Fill engine with the cor-
7.
Use lift or hoist to install engine to chassis. One per-
son should operate hoist and second person should
helpguideenginetomachine.Alignsplinesontransaxle
input shaft and clutch while moving engine to bell hous-
ing on transaxle.
20.Connect
cables to the battery.
positive (+) and then negative (--) battery
21.Adjust
accelerator cable (see Operator’s Manual).
8.
Securebellhousingtoenginewithsix(6)capscrews
and two (2) harness brackets (Fig. 18).
22.Check
engine speed(both idleand highidle) andad-
just if necessary (see Engine Speed Adjustment in Ad-
justments section of this chapter)
9.
cap screws, snubbing washers and flange nuts (Fig.
17).
Secure engine mount to engine support with two (2)
10.Remove
plugs from hydraulic hoses and gear pump
fittings. Connect hydraulic hoses to gear pump (see Hy-
draulic Hose and Tube Installation in the General Infor-
mation section of Chapter 9 -- Hydraulic System).
Workman HDX
Page 3 -- 21
Briggs/Daihatsu Gasoline Engine
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