Engine Removal (Fig. 11)
Park vehicle on a level surface and engage parking
brake. Stop the engine and remove key from ignition
switch. Allow engine to cool.
1.
1
2.
gain access to engine. If bed is raised, place safety sup-
port on lift cylinder.
Raise or remove the bed or other attachment(s) to
3.
cables at the battery.
Disconnect negative (--) and then positive (+) battery
2
3
4
4.
Exhaust System Removal in this section).
Remove exhaust tube (item 28) from vehicle (see
5
6
7
5.
hose (item 32) to engine. Remove intake hose from en-
gine.
Loosen hose clamp (item 31) that secures air intake
10
8
9
6.
Disconnect fuelsupply andreturn hoses from fuelin-
jection pump on engine. Plug end of fuel hoses to pre-
Position
disconnected fuel hoses away from engine.
Note location of cable ties used to secure wire har-
Figure 12
1.
2.
3.
4.
5.
Engine
6.
7.
8.
9.
Nut
vent
contamination
and
fuel
spillage.
Flat washer
Flange head screw
Negative cable
Harness alternator wire
Nut
Fusible link harness
Positive cable
10. Harness ground wire
7.
ness leads. Label and disconnect wire harness connec-
tors that attach to engine:
1
A. Batterycableandfusiblelinkharnessfromstarter
solenoid stud (Fig. 12).
5
1
3
B. Wire from spade terminal on starter solenoid.
C. Wire from oil pressure switch.
D. Wires from temperature sender and thermal fan
switch on water pump housing.
6
7
E. Harness connector and wire with ring terminal
from alternator.
8
F. Negative battery cable and harness ground con-
nector secured to engine mount (Fig. 12). Note loca-
tionofgroundconnectionsandflangeheadscrewfor
assembly purposes.
7
G. Harness connector with ring terminal from glow
plug connector.
6
2
H. Harness connector from fuel solenoid on injec-
tion pump.
Figure 13
1.
2.
3.
4.
Cap screw
Flange nut
R--clamp
5.
6.
7.
Engine mount
Snubbing washer
Engine mount assembly
I. Harness connector from crankshaft sensor.
8.
Disconnect accelerator cable ball joint from throttle
Engine support
lever (see Engine Throttle Bracket Disassembly in this
section). Position accelerator cable away from engine.
Workman HDX--D
Briggs/Daihatsu Diesel Engine
Page 4 -- 15
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