Removal (Fig. 40)
Park vehicle on a level surface, shut engine off and
engage the parking brake. Remove key from theignition
switch.
3. Remove caps and plugs from hoses and fittings.
Install new O--rings on hydraulic fittings. Connect hy-
draulic hoses to steering cylinder (see Hydraulic Hose
and Tube Installation in the General Information section
of this chapter).
1.
2.
Installing Hydraulic System Components at the begin-
ning of this chapter section.
Read the General Precautions for Removing and
4.
Add Dexron III ATF if necessary.
Check oil level in transaxle (see Operator’s Manual).
5.
steeringwheelinbothdirections untilairisoutofhydrau-
lic system.
Start the engine, operate at idle speed and rotate the
CAUTION
6.
Dexron III ATF if necessary.
Stop the engine and check oil level in transaxle. Add
Before performing any service or repair on hy-
draulic system components, relieve system
pressure to avoid injury from pressurized hy-
draulic oil. Stop the engine, remove key from the
ignition switch, rotate the steering wheel in both
directions, lower or support the bed and operate
other hydraulic accessories.
7. Check front wheel alignment and adjust as needed
(see Front Wheel Alignment in the Service and Repair
section of Chapter 7 -- Chassis).
6
1
3.
Label and disconnect hydraulic hoses from steering
4
cylinder. Install caps or plugs in hoses to prevent con-
tamination and leakage of hydraulic oil. Install plugs in
cylinder ports.
2
7
4.
40
Remove steering cylinder from vehicle using Figure
as a guide.
5.
If hydraulic fittings are to be removed from steering
2
cylinder, mark fitting orientation to allow correct assem-
bly. Remove fittings from cylinder and discard O--rings
(Fig. 41).
3
4
Installation (Fig. 40)
1.
If fittings were removed from steering cylinder, lubri-
5
cate and place new O--rings onto fittings. Install fittings
into cylinder openings using marks made during the re-
moval process to properly orientate fittings. Tighten fit-
tings (see Hydraulic Fitting Installation in the General
Information section of this chapter).
Figure 41
1.
2.
3.
4.
Steering cylinder
O--ring
Hydraulic fitting
O--ring
5.
6.
7.
Hydraulic hose
90o hydraulic fitting
Hydraulic hose
2.
Install steering cylinder to vehicle using Figure 40 as
a guide.
Workman HD Series
Page 9 -- 51
Hydraulic System
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