Engine Removal (Fig. 37)
Park machine on a level surface, lower attachment,
6
3
8
1.
stop engine, engage parking brake, and remove key
from the ignition switch.
7
1
2.
litter box from fuel tank base.
Pivotseat up. Remove engine cover. Remove move
2
3.
Disconnect and remove battery from the machine to
prevent the possibility of the engine dropping on it (see
Battery Service in Chapter 5 – Electrical Systems).
5
4
NOTE: Do not disconnect brake linkages or remove
traverse rod when disconnecting the exhaust tube (17)
and muffler (1) from the engine (16).
Figure 38
1.
2.
3.
4.
Cable on starter
Blue wire
Magneto terminal
Blue wire
5.
6.
7.
8.
Fusible link
Voltage regulator
Red/white wire
4.
Separate exhaust tube (17) and muffler (1) from the
Red (+) battery cable
exhaust manifold (see Muffler Removal).
5.
Close fuel shutoff located below the fuel tank.
Clamp fuel hose (12) near engine (16) to prevent fuel
spillage. Loosen hose clamp (28) and remove fuel hose
3
1
(12)
from the engine.
6.
Remove cable tie from the starter and wire harness.
Disconnect harness as follows (Fig. 38):
A. Disconnect blue wire from magneto terminal.
2
B. Disconnect blue wire with fusible link from volt-
age regulator.
C. Disconnect red/white wire from fuel solenoid.
D. Disconnect red (+) cable from starter.
Figure 39
1.
2.
Cotter pin
Pump control rod
3.
Pump lever
7.
8.
Remove air hose (33) from air cleaner cover (19).
Disconnect throttle control cable from the swivel
and choke control cable from the choke lever (see
Throttle and Choke Control Removal).
1
9.
Remove cotter pin from the pump control rod. Sepa-
rate rod from the pump lever (Fig. 39).
2
10.
Loosen both set screws on the engine hub to re-
move hub from the pump shaft (Fig. 40).
11.
Removefourcapscrewsandlockwasherssecuring
the pump mount to the engine block. Pull pump and
mount from the engine and secure to frame. Remove
square key from engine shaft (Fig. 41).
Figure 40
1.
Engine hub
2.
Set screw (pump hub)
12.
Remove hex nut (5), lock washer (11), and cap
screw (13) securing the black (–) battery cable (26) and
wire harness (43) ground wire to the engine block. Pull
cable and harness clear of the engine (16).
IMPORTANT: Make sure not to damage wires, wire
harness, hoses, and cables are while lifting the en-
gine from the machine.
13.
cap screws (13) securing the engine (16) to its base
(15).
Remove three hex nuts (5), flat washers (3), and
14. Connect hoist or chain fall to the engine. Slowly re-
move engine from the machine.
Sand Pro 2020/3020/5020
Page 3 – 23
Engine
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro 3020, Toro 5020, Toro 98957SL.Toro 2020 |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
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