Toro 03116SL Rev E Service Manual Groundsmaster 4100 D Preface Publication

Fuel Sender
The fuel sender is located on top of the fuel tank.
Testing
FULL POSITION
1.
Remove white wire and black ground wire from the
sender.
CAUTION
EMPTY POSITION
If testing circuit wiring and fuel gauge, make sure
wire connections are secure before turning igni-
tion switch  ON to  prevent an  explosion or  fire
from sparks.
Figure 31
2.
To test  the  circuit wiring  and fuel  gauge, connect
white and  black wires and  turn ignition switch  to ON.
Fuel gauge needle should point to the right edge of the
green area (full). Turn ignition switch OFF and continue
testing fuel sender if circuit wiring and gauge are accept-
able.
3.
Remove screws and  lock washers that  secure the
sender to the fuel tank.
4.
Remove sender and gasket from the fuel tank. Clean
any fuel from the sender.
NOTE:  Before taking small resistance readings with a
digital multimeter, short meter test leads together.  The
meter will display a small resistance value. This internal
resistance of the  meter and test leads should  be sub-
tracted from the measured value of the component.
CAUTION
Make sure sending unit is completely dry (no fuel
on it) before testing. Perform test away from the
tank to prevent an explosion or fire from sparks.
5.
Check resistance  of the  sender with  a multimeter
(Fig. 31).
A.  Resistance with the float in the full position should
be 27.5 to 39.5 ohms.
B.  Resistance with  the float in  the empty  position
should be 240 to 260 ohms.
6.
Replace sender as necessary. Reinstall sender into
fuel tank.
7.
Reconnect  wires to  fuel  sender.  Apply skin−over
grease (Toro Part No. 505−165) to sender terminals.
Electrical System
Page 5 − 20   Rev. E
Groundsmaster 4100−D
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- 258 pages
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