Toro 03116SL Rev E Service Manual Groundsmaster 4100 D Preface Publication

Fuel Tank Installation
DANGER
1.
Install fuel tank using Figure 7 as a guide.
A.  Torque two  locking flange nuts  that secure  the
fuel tank to the frame from 60 to 80 in−lb (7 to 9 N−m).
Because diesel fuel is highly flammable, use cau-
tion when storing  or handling it. Do  not smoke
while filling  the  fuel tank.  Do not  fill  fuel tank
while engine is running, hot, or when machine is
in an enclosed area. Always fill fuel tank outside
and wipe up any spilled diesel fuel before start-
ing the engine. Store fuel  in a clean, safety−ap-
proved container and keep cap in place. Use die-
sel fuel  for  the engine  only; not  for any  other
purpose.
2.
3.
Install two (2) tank covers to ROPS assembly.
Connect  fuel  hose  to the  standpipe  and  venting
hoses to the elbow fittings.
4.
Connect electrical wiring to the fuel sender.
A.  Connect white  wire to  the center  terminal  and
black wire to any of the screws that secure  the fuel
sender to the fuel tank.
Check Fuel Lines and Connections
Check fuel lines and connections periodically as recom-
mended in the Operator’s Manual. Check lines for dete-
rioration, damage, leaks, or loose connections. Replace
hoses, clamps, and connections as necessary.
B.  Apply skin−over grease to the wire terminal con-
nections.
CAUTION
Drain and Clean Fuel Tank
Drain and  clean  the fuel  tank periodically  as  recom-
mended in the Operator’s Manual. Also, drain and clean
the fuel tank if the fuel system becomes  contaminated
or if the machine is to be stored for an extended period.
Connecting battery cables to the  wrong battery
post could result in personal injury and/or dam-
age to the electrical system.
5.
Position battery in machine. Connect positive battery
cable first and then  negative battery cable. Install bat-
tery strap and cover.
To clean fuel tank, flush tank out with clean diesel fuel.
Make sure tank is free of contaminates and debris.
Fuel Tank Removal (Fig. 7)
6.
7.
Lower seat and hood.
1.
Park machine on a level surface, lower cutting unit,
Fill fuel tank (see Operator’s Manual).
stop engine,  engage parking  brake, and  remove key
from the ignition switch.
2.
3.
Raise seat and hood.
Remove battery cover and strap. Disconnect nega-
tive battery cable  first and then positive battery  cable.
Remove battery from machine.
4.
Use a fuel transfer pump to remove fuel from the fuel
tank and into a suitable container.
5.
Disconnect electrical wiring from the fuel sender on
the fuel tank.
6.
Disconnect fuel hose from the standpipe and venting
hoses from elbow fittings in top of tank.
7.
Remove phillips  head  screws that  secure two  (2)
tank covers to ROPS assembly. Remove tank covers.
8.
Remove fuel tank using Figure 7 as a guide.
Groundsmaster 4100−D
Page 3 − 11  Rev. E
Kubota Diesel Engine (Rev. A)
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CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 258 pages
Document TypeCatalog
LanguageEnglish
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