Toro 03116SL Rev E Service Manual Groundsmaster 4100 D Preface Publication

6.
Support wing deck to prevent it from falling as links
are removed.
3
7.
Remove cap screw and washer from pivot pin on up-
per end of both links. Remove flange nut from carriage
bolt and pull pivot pins  from deck. Locate and retrieve
two thrust washers (item 6) from upper end of both links
and two hardened spacers (item 42) from front link.
2
8.
Slide the wing deck away from the center deck.
9.
If required, remove link(s) from wing deck by remov-
2
1
ing flange nut and flat washer that secure tapered stud
to deck. Press tapered stud from deck to remove link as-
sembly.
Figure 7
1.
2.
Hydraulic motor
Flange head screw
3.
Lift cylinder clevis
Installation (Fig. 6)
1.
Park machine on a clean, level surface. Stop engine,
engage parking brake, and remove key from the ignition
switch.
2.
If links  were removed  from wing  deck, thoroughly
clean tapered stud on  link and mounting boss of  wing
deck. Insert tapered stud into deck mounting boss and
secure with flat washer and flange nut. Torque flange nut
from 160 to 180 ft−lb (217 to 244 N−m).
.380”
(9.7 to 15.7 mm)
to .620”
1
3.
Position the wing deck to the center deck.
2
NOTE:  If two thrust washers (item 6) cause front link to
bind, use only  one thrust washer on  rear side of front
link.
Figure 8
1.
Wing deck blade
2.
Center deck blade
4.
Position thrust washers (item 6) to upper end of links.
9.
ponents (see Operator’s Manual).
Lubricate grease fittings on cutting deck and lift com-
Front link has both thrust washers toward the rear. Rear
link has thrust washer on  each side. Also, place hard-
ened spacer (item 42) on each side of front link. Align up-
per end  of  links with  mounting holes  in center  deck.
Install pivot pins.
10.Check
distance between inner deck  blade on wing
deck and outer deck blade on center deck. Distance be-
tween blades should be .380” to .620” (9.7 to 15.7 mm)
(Fig. 8). If blade distance is incorrect, loosen hex jam nut
(item 32) on  rear link assembly  and adjust cap screw
(item 31). Tighten jam nut when  blade distance is cor-
rect.
5.
and flange head screw. Install washer and cap screw to
pivot pins.
Secure pivot pins to center deck with carriage screw
6.
cylinder with cap screw and lock nut.
Position lift cylinder to the wing deck (Fig. 7). Secure
11.
locked when wing deck is in the lowered position.
Inspect deck  latch  assembly to  insure that  link is
7.
Deck Motor Installation in the Service and Repairs Sec-
tion of Chapter 4 − Hydraulic Systems).
Install hydraulic motor  to cutting deck (see  Cutting
12.Check
if necessary (see  Wing Deck Position Switches  in the
Adjustments section of Chapter 5 − Electrical System).
operation of wing deck position switch. Adjust
8.
Fully raise wing deck, stop engine, and remove key
from the ignition switch. Secure flex shield to wing deck
with shield  strap and  three  (3) washer  head screws.
Lower wing deck.
Groundsmaster 4100−D
Page 8 − 11   Rev. C
Cutting Deck
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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Document TypeCatalog
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