Inspection
1.
Measure the differential side gear O.D. and the dif-
ferential case I.D. to determine the side gear to case
clearance (Fig. 35). Replace components as necessary.
SIDE GEAR TO CASE CLEARANCE:
0.002
to 0.012 in. (0.05 to 0.30 mm)
1
SIDE GEAR O.D. (Factory Spec.):
1.335 to 1.337 in. (33.91 to 33.95 mm)
DIFFERENTIAL CASE I.D. (Factory Spec.):
1.339 to 1.341 in. (34.00 to 34.06 mm)
2
2.
Measure the differential pinion shaft O.D. and the
pinion gear I.D. to determine the pinion shaft to pinion
gear clearance (Fig. 36). Replace components as nec-
essary.
PINION SHAFT TO PINION GEAR CLEARANCE:
0.001
to 0.010 in. (0.03 to 0.25 mm)
PINION SHAFT O.D. (Factory Spec.):
0.550 to 0.551 in. (13.97 to 13.10 mm)
Figure 35
1.
Side gear
2.
Differential case
PINION GEAR I.D. (Factory Spec.):
0.551 to 0.552 in. (13.10 to 14.02 mm)
3.
Inspect all gears, shafts, bearings, cases, and cov-
ers for damage and wear. Replace components as nec-
essary.
1
2
Figure 36
2.
1.
Pinion shaft
Pinion gear
Groundsmaster 4100−D
Page 6 − 25
Axles, Planetaries, and Brakes
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