Engine Installation
12.Connect wires and/or electrical connections to the
following electrical components:
1.
If removed, install engine mount brackets to the en-
gine using Figure 10 as a guide.
A. The temperature sender and alternator (Fig 11).
B. The engine run solenoid and fuel pump (Fig. 13).
2.
Connect hoist or lift to the front and rear lift tabs on
engine.
C. The high temperature shutdown switch and glow
plug (Fig. 14).
3.
Position fan shroud around the engine fan.
D. Battery, frame, and wire harness ground to the
engine block (Fig. 15).
CAUTION
E. The starter (Fig. 15) and low oil pressure switch
(near starter).
One person should operate lift or hoist while the
other person guides the engine into the machine.
13.Install
air cleaner assembly to the engine (see Air
Cleaner Installation).
IMPORTANT: Make sure not to damage the engine,
fuel and hydraulic lines, electrical harness, or other
parts while installing the engine.
14.Install
exhaust system to machine (see Muffler
Installation).
4.
Slowly lower engine into the machine.
15.Connect
coolant hoses to the radiator. Make sure ra-
diator drain is shut. Fill radiator and reservoir with cool-
ant (see Operator’s Manual).
5.
with cap screws, rebound washers, and flange head
locking nuts.
Align engine to the rubber engine mounts and secure
16.Check
position of wires, fuel lines, hydraulic hoses,
and cables for proper clearance with rotating, high tem-
perature, and moving components.
6.
Secure fan shroud to the radiator with four cap
screws, flat washers, and locknuts. Make sure that
clearance between shroud and fan is at least .180” (4.6
mm) at all points.
17.Position
battery to machine. Connect positive bat-
tery cable first and then negative battery cable. Secure
battery to machine with strap and cover.
7.
Install coolant reservoir bracket and reservoir to fan
shroud.
18.Check
and adjust engine oil as needed (see Opera-
tor’s Manual).
8.
Connect throttle cable to the speed control lever with
washer and lock nut. Install cable to mounting bracket
(Fig. 12). Adjust throttle cable (see Operator’s Manual).
19.Check
ator’s Manual).
and adjust hydraulic oil as needed (see Oper-
9.
12).
Connect fuel line to the injection pump fitting (Fig.
20.Bleed
fuel system (see Operator’s Manual).
21.Operate
system (see Charge Hydraulic System in Chapter 4 −
Hydraulic Systems).
hydraulic controls to properly fill hydraulic
IMPORTANT: Support hydraulic pump assembly to
prevent it from falling and being damaged.
10.Install
hydraulic pump assembly to engine (see
Pump Assembly in Chapter 4 − Hydraulic Systems).
11.
Connect two wires to neutral switch on traction
pump.
Groundsmaster 4100−D
Page 3 − 17
Kubota Diesel Engine (Rev. A)
Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
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Tags | Toro Groundsmaster 4100 D |
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Language | English |
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