Toro 03116SL Rev E Service Manual Groundsmaster 4100 D Preface Publication

CAUTION
WARNING
When changing attachments, tires, or perform-
ing other  service, use correct  blocks, hoists,
and jacks. Make  sure machine is parked on  a
solid, level  surface such  as a concrete  floor.
Prior to  raising machine,  remove any attach-
ments  that  may  interfere  with  the safe  and
proper raising of the machine. Always chock or
block wheels.  Use jack stands  or solid wood
blocks to support the raised machine. If the ma-
chine is  not properly supported  by blocks or
jack  stands, the  machine  may  move  or fall,
which may result in personal injury.
Failure to maintain proper torque could result
in failure  or loss of  wheel and may  result in
personal injury.
6.
Install wheel assembly.  Torque lug nuts from 85  to
100
ft−lb (115 to 135 N−m).
7.  Lower machine to ground.
Make sure drain plug is installed in bottom of brake
8.
assembly (Fig. 3). Fill  planetary wheel drive/brake as-
sembly with SAE 85W−140  gear lube (see Operator’s
Manual). Capacity  is approximately  16 oz. (.47  l) per
wheel.
3.
Chock rear wheels and jack up front of machine (see
Jacking Instructions in Chapter 1 − Safety). Support ma-
chine with jack stands or solid wood blocks.
9.
eration (see Operator’s Manual).
Check and adjust brake cable  for proper brake op-
4.
Remove wheel assembly.
5.
Remove hydraulic  wheel  motor (see  Front Wheel
Motors in Service  and Repairs section of Chapter  4 −
Hydraulic System).
3
2
6.
Disconnect brake cable  from pull rod on  brake as-
sembly.
7.
Remove four  (4) flange  head screws  (9) securing
1
brake assembly to machine.  Remove brake assembly
taking care not to drop splined brake coupler as  brake
assembly is removed.
Figure 2
1.
2.
Brake coupler step
Hydraulic motor end
3.   Planetary assembly end
8.
9.
Remove splined brake coupler.
Complete brake inspection and repair.
Install Brake Assembly (Fig. 1)
1
1.
Slide  splined brake  coupler  into  brake assembly.
Note: The stepped end of the coupler must be installed
toward the hydraulic wheel motor (Fig. 2).
2
2.
Position brake assembly  to frame, aligning splined
brake coupler with input shaft on planetary wheel drive.
3.
Install four (4) flange  head screws to secure brake
assembly to frame. Torque screws in a crossing pattern
from 75 to 85 ft−lb (101 to 115 N−m).
3
4.
Install brake  cable to  pull rod  on brake assembly.
Brake cable  end should be  completely threaded onto
pull rod.
Figure 3
1.
2.
Brake housing
Check plug
3.
Drain plug
5.
Install new o−ring on hydraulic  wheel motor. Install
wheel motor and torque cap screws from 75 to 85 ft−lb
to 115 N−m).
(101
Groundsmaster 4100−D
Page 6 − 5
Axles, Planetaries, and Brakes
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 258 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
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Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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