Removal (Fig. 61)
Read the General Precautions for Removing and
Installing Hydraulic System Components at the begin-
ning of the Service and Repairs section of this chapter.
UP
1.
20
(27
ft--lb
N--m)
17
1
14
14
15
2.
To prevent contamination of hydraulic system during
manifold removal, thoroughly clean exterior of manifold
and fittings.
2
16
3.
noid valve.
Disconnect wire harness connector from the sole-
3
4
8
4.
Disconnect all hydraulic lines from manifold and put
13
12
caps or plugs on open hydraulic lines and fittings to pre-
vent system contamination. Label disconnected hy-
draulic lines for proper assembly.
25
(33
ft--lb
N--m)
11
5.
Remove hydraulic manifold from the frame using
10
Figure 61 as guide.
75 ft--lb
(101 N--m)
6.
If hydraulic fittings are to be removed from manifold,
5
6
mark fitting orientation to allow correct assembly. Re-
move fittings from manifold and discard O--rings.
7
50 ft--lb
8
9
(67
N--m)
Installation (Fig. 61)
Figure 62
1.
If fittings were removed from manifold, lubricate and
place new O--rings onto fittings. Install fittings into man-
ifold openings using marks made during the removal
process to properly orientate fittings. Refer to Figure 62
for straight fitting installation torque. For information on
tighteningproceduresforothermanifoldfittings,seeHy-
draulic Fitting Installation in the General Information
section of this chapter.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Dust cap
Quick fitting (G--OR)
O--ring
Orifice (G--OR)
Manifold
O--ring
Straight fitting (CH)
O--ring
O--ring
10. Straight fitting (M2)
11. O--ring
12. O--ring
13. Straight fitting (CD)
14. O--ring
15. Tee fitting (M1)
16. O--ring
17. 90o fitting (P)
2.
Install traction control manifold to the frame using
Figure 61 as guide.
3.
Remove caps and plugs from fittings and hoses. Us-
ing labels placed during removal, properly connect hy-
draulic lines to manifold (see Hydraulic Hose and Tube
Installation in the General Information section of this
chapter).
4.
Connect wire harness connector to the solenoid
valve.
5.
Makesurehydraulic tankisfull.Addcorrectoilifnec-
essary.
Groundsmaster 5900/5910
Page 4 -- 87
Hydraulic System
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