Toro 08159SL Groundsmaster 5900 5910 Service Manual

F.  Lightly oil bearing journals on spindle shaft. Slide
housing assembly onto spindle (item 1) taking care
to not damage seal or spindle. Make sure that inner
bearing in housing fully seats against spindle shaft
shoulder.
4.  Install secondary carrier (item 28), secondary  gear
(item 27) and primary carrier (item 26) making sure that
carrier gear  teeth align  with ring  gear and  spline on
spindle shaft.
5.
If primary  gear (item 24)  was removed from  drive
G. Install outer bearing cone (item 12) onto spindle.
shaft,slidegearontoshaftandsecurewithretainingring
(item 23).
NOTE:  The planetary shim kit includes the retaining
ring and several thrust washers with thickness in in-
cremental steps of 0.004 in. (0.10 mm).
6.  Install drive  shaft assembly (items 25,  24 and 23)
making sure that  drive shaft spline  aligns with carrier
gears.
H. Measurethicknessofthrustwasher(item14)that
was  removed  during  disassembly.  Choose  new
thrustwasherofequalthicknessorthenextavailable
thickness from thrust washers in the shim kit.
7.  Install thrust plug (item 21) and thrust washer (item
22) into end cap (item 20).  Make sure that thrust plug
and thrust washer are captive on inside of end cap (item
20).
I.   Apply a light coating of oil to spindle shaft, thrust
washer (item 14) and  new retaining ring (item 15).
Install thrust washer onto spindle shaft.
8.  Install new  O--ring (item  13) to end  cap and  then
install end cap. Secure cap with retaining ring (item 17).
9.
Check operation  of planetary  wheel drive.  With a
WARNING
constant turning force applied, rotation of the planetary
should be  consistent. If there  is more drag at  certain
points, gears  are not  rolling freely  and the  planetary
shouldbeexaminedforimproperassembly   ordamaged
components.
If retaining ring (item 15) is not fully installed in
spindle groove, loss of wheel and personal inju-
ry may result.
10.If
chine:
planetary wheel drive assembly is installed on ma-
J.  Carefully install new retaining ring (item 15) into
the spindle  shaft groove taking  care to  not distort
ring. If the proper thrust washer has been installed,
the retaining ring should fit tightly between the thrust
washer and spindle  groove. Tap the OD of  the re-
taining ring starting in the center and working out to-
ward each end  to ensure that  the retaining ring is
properly seated into the spindle groove. Make sure
that retaining ring ID is fully seated to spindle shaft
groove.
A.  Install front wheel assembly.
WARNING
Failure to maintain proper wheel lug nut torque
could result in failure or loss of wheel and may
result in personal injury.
K.  After retaining ring  is installed, make  sure that
there is no endplay in assembly. If required, remove
retaining ring and install a thrust washer of different
thickness to adjust endplay.
B.  Lower machine from jack stands. Torque wheel
lug nuts in a crossing pattern from 70 to 90 ft--lb (95
to 122 N--m).
C. Make  sure drain  plug is  installed  in bottom  of
brake assembly. Fill planetary wheel drive/brake as-
sembly withSAE85W--140gearlubetoproperlevel.
Capacity is approximately 16 oz. (0.47 l) per wheel.
L.  Install new O--ring (item 13) into groove in hous-
ing.
Axles, Planetaries and Brakes
Page 6 -- 16
Groundsmaster 5900/5910
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- 374 pages
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