Toro 08159SL Groundsmaster 5900 5910 Service Manual

6.
Remove  motor  from   the  vise  and  remove  cap
screws.
MARKER LINE
7.
8.
move. Make sure  the rear wear plate  remains on the
drive and  idler gear  shafts. Remove  and discard O--
rings from the body. Locate and retrieve dowel pins.
Remove rear cover from the body.
Carefully remove body.  Lift body straight up  to re-
IMPORTANT: Note position of the open and closed
side of the wear plates before removing. Also, iden-
tify wear  plates (front and  rear) with a  marker for
proper assembly.
9.
gear and front wear plate from the front flange.
Carefully remove rear  wear plate, idler  gear, drive
Figure 74
10.Remove
and discard back--upgaskets and pressure
seals from wear plates.
3
11.
Turn front flange over, with seal side up.
2
IMPORTANT: Make  sure not  to  damage the  front
flange counter bore when removing the seals from
the front flange.
12.Carefully
remove dust  seal,  retaining ring,  flange
washer and shaft  seal from the front  flange (Fig. 76).
Discard seals.
1
4
Inspection
1.
Remove  any nicks  and  burrs from  all  parts  with
Figure 75
emery cloth.
1.
2.
Gear shaft spline
Gear shaft
3.
4.
Gear teeth
Gear face edge
4.
Inspect wear plates for the following:
CAUTION
A.  Bearingareasshouldnothaveexcessive   wearor
scoring.
Use eye protection such as goggles when using
compressed air.
B.  Face of wear plates that are in contact with gears
should be free of wear, roughness or scoring.
2.
Clean all parts with solvent. Dry all parts with com-
pressed air.
C. Thickness of wear plates should be equal.
3.
(Fig. 75):
Inspect drive gears and idler gears for the following
5.
wear.
Inspect front flange  and rear cover  for damage or
A.  Gear shafts should be free of rough surfaces and
Assembly (Fig. 72)
excessive wear at bushing points and sealing areas.
Scoring, rough surfaces or wear on gear shafts indi-
cates need for replacement.
NOTE:  When assembling the motor, check the marker
line on each  part to make sure the  parts are properly
aligned during assembly.
B.  Gear teeth should be free  of excessive scoring
and wear. Any broken or nicked gear teeth must be
replaced.
1.  Lubricate O--rings,pressure seals, back--upgaskets
and wear plate grooves with a thin coat of petroleum jel-
ly. Lubricate all other internal parts freely with clean hy-
draulic oil.
C. Inspect  gear  face  edge for  sharpness.  Sharp
edges of gears will  mill into wear plates and, thus,
must be replaced.
Groundsmaster 5900/5910
Page 4 -- 101
Hydraulic System
Product Specification
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- 374 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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