Removal (Fig. 11)
9. Carefully lift turbocharger from exhaust manifold.
engine, air cleaner and turbocharger open-
ings to prevent any material from falling into openings.
Also, plug openings in oil supply and drain lines.
10.Cover
CAUTION
The engine and exhaust system may be hot. To
avoid possible burns, allow the engine and ex-
haust system to cool before working on the
turbocharger.
Installation (Fig. 11)
NOTE: Make sure muffler flange and exhaust manifold
sealing surfaces are free of debris or damage that may
prevent a tight seal.
1.
Park machine on a level surface, lower cutting
decks, stop engine, engage parking brake and remove
key from the ignition switch.
1.
2.
Install new gaskets if original gasket was damaged.
Removeallcoversandplugsthatwereplacedtopre-
vent contamination entry.
2.
3.
Raise and support hood to allow access to engine.
Thoroughly clean turbocharger area to prevent con-
3.
Position turbocharger to exhaust manifold and se-
cure with four (4) nuts. Torque nuts 22 ft--lb (30 N--m).
taminants from entering engine.
4.
two (2) cap screws. Torque screws 18 ft--lb (24 N--m).
Positionoildrainlinetoturbochargerandsecurewith
4.
charger outlet and muffler inlet. Remove exhaust tube.
Loosen clamps that secure exhaust tube to turbo-
5.
sure turbocharger lubrication on start--up.
Pour clean engine oil into oil supply line port to en-
5.
charger inlet and air cleaner outlet. Remove air intake
tube.
Loosen clamps that secure air intake tube to turbo-
6.
Position oil supply line to turbocharger and secure
with banjo bolt. Torque banjo bolt 18 ft--lb (24 N--m).
6.
Remove two (2) cap screws that secure oil drain line
to turbocharger. Separate oil drain line from turbochar-
ger.
7.
er outlet. Secure intake tube with clamps.
Fit air intake tube to turbocharger inlet and air clean-
7.
turbocharger. Separate oil supply line from turbochar-
ger.
Remove banjo bolt that secures oil supply line to
8.
inlet. Secure exhaust tube with clamps.
Fit exhaust tube to turbocharger outlet and muffler
9.
Lower and secure hood.
8.
Remove four (4) nuts thatsecure turbocharger toex-
haust manifold.
Groundsmaster 5900/5910
Page 3 -- 13
Diesel Engine
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
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| Tags | Toro Groundsmaster 5900, Toro Groundsmaster 5910 |
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| Document Type | Service Manual |
| Language | English |
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